Powered driver with location specific switching

• US 7,311,025 B1
• Filed: 12/06/2006
• Issued: 12/25/2007
• Est. Priority Date: 12/06/2006
• Status: Expired due to Fees

• Current Assignee: American Power Tool Company
• Original Assignee: American Power Tool Company
• Inventors: Wilson, David Jr.
• Primary Examiner(s): Thomas, David B.
• Application Number:
  US11/634,695
• Time in Patent Office: 384 Days
• Field of Search: 814/29, 814/67, 814/79, 81 57- 5714, 81/571.6, 81 5728- 5734, 81/582
• US Class Current: 81/429
• CPC Class Codes: B25B 13/481 for operating in areas having limited access
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 21/002 for special purposes
• CPC Class Codes: B25B 23/145 specially adapted for fluid operated wrenches or screwdrivers
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers

Abstract

Powered drivers and methods are disclosed, the drivers including a head housing a motor driven drive transfer assembly for operating a rotatable socket engageable at a threaded connector. A reaction unit having a fitting engagement attached to rail guides is movably maintained through the head. A biasing unit is maintained at the head and is operatively associated with the rail guides of the reaction unit to bias the fitting engagement of the reaction unit toward the rotatable socket during tightening rotation of the engaged threaded connector. A probe and switch are associated with different ones of the reaction unit and the head, and are brought into operative association at selected relative locations of the reaction unit and the head during connector rotation to cause motor cessation.

Claims

1. A powered driver for rotating a threaded connector, the driver comprising:

a head housing a drive transfer assembly operating a rotatable socket engageable at the threaded connector;

means for applying motive force to said drive transfer assembly;

a reaction unit engageable at a utility related to the threaded connector, said reaction unit movably maintained at said head and biased toward said rotatable socket at least during rotation of an engaged threaded connector in one direction; and

switching with components associated with both said reaction unit and said head that are operatively associated to provide triggering at selected relative location of said reaction unit and said head to decouple said means for applying motive force.

2. The driver of claim 1 wherein said switching includes a probe held at one of said reaction unit and said head and extending through the other of said reaction unit and said head, and a link at said other of said reaction unit and said head positioned to be contactable by said probe.

3. The driver of claim 2 wherein said link is a roller switch.

4. The driver of claim 2 wherein said probe length is adjustable.

5. The driver of claim 1 further comprising a controller and user actuatable controls for user selectivity of operational modes, direction and extent of rotation of said socket.

6. The driver of claim 1 wherein said rotatable socket is a split socket, said driver further comprising means for selectively rotating said split socket to a selected line release position.

7. The driver of claim 1 wherein said means for applying motive force is an electric motor, said driver further comprising torque amplifying drive train modules between said motor and said drive transfer assembly at said head.

8. A powered driver for line fittings comprising:

a head housing a rotatable socket;

a motor operatively associated with said rotatable socket;

a reaction unit including a fitting engagement attached to at least one rail guide movably maintained through said head;

at least a first biasing unit maintained at said head and operatively associated with said rail guide of said reaction unit to bias said fitting engagement of said reaction unit toward said rotatable socket;

a probe connected to said reaction unit; and

a switch operatively associated with said motor and mounted at said head at a position to be contactable by said probe.

9. The driver of claim 8 wherein said probe is receivable through an opening at said head.

10. The driver of claim 8 further comprising a cam associated with said rotatable socket and a follower operative with said cam and connected to a switch for determining individual rotations of said socket.

11. The driver of claim 10 further comprising a controller and user actuatable controls for user selectivity of operational modes, direction and extent of rotation of said socket, and data accumulation.

12. The driver of claim 8 further comprising a pneumatic reaction unit reset operatively associated with said reaction unit and said biasing unit.

13. The driver of claim 8 further comprising a safety switch at said head allowing motor actuation only when a line fitting is correctly positioned at said driver.

14. A method for reliably repeatable rotation of threaded line fitting nuts to a selected tightness comprising:

engaging the nut at a rotatable socket and rotating the nut in one direction;

engaging another part of the line fitting at a reaction unit movably maintained adjacent to the socket and biasing the reaction unit toward the socket during rotation of the engaged nut in said one direction;

gauging relative location of the reaction unit and the socket during rotation in said one direction; and

responsive to said gauging, causing cessation of rotation when a selected relative location of the reaction unit and the socket is achieved corresponding to selected nut tightness.

15. The method on claim 14 further comprising the step of momentarily automatically reversing direction of rotation after cessation of rotation in said one direction to thereby relieve system tension without changing nut torque.

16. The method of claim 14 further comprising the step of sensing correct positioning of said line fitting at the socket before enabling rotation of said socket in said one direction.

17. The method of claim 14 wherein the step of gauging relative location includes probing distance between the reaction unit and the socket during rotation in said one direction.

18. The method of claim 17 wherein the step of probing distance includes attaching a probe to the reaction unit and selectively adjusting relative length of said probe.

19. The method of claim 18 wherein the step of causing cessation of rotation includes contact by said probe with a switch maintained adjacent to the socket.

20. The method of claim 14 further comprising pneumatically resetting position of said reaction unit after cessation of rotation.