Substrate support system

• US 7,311,302 B1
• Filed: 09/25/2006
• Issued: 12/25/2007
• Est. Priority Date: 09/25/2006
• Status: Active Grant

• Current Assignee: Production Solutions, Inc.
• Original Assignee: Production Solutions, Inc.
• Inventors: Farlow, Douglas T., Gordon, Thomas A.
• Primary Examiner(s): Wilson; Lee D.
• Application Number:
  US11/535,030
• Time in Patent Office: 456 Days
• Field of Search: 269/296, 269/21, 269/266, 269/309
• US Class Current: 269/296
• CPC Class Codes: H05K 13/0069 Holders for printed circuit boards

Abstract

An improved substrate support system for clamping spring loaded pins that support substrates, such as printed circuit boards, which have even profiles, and uneven profiles due to components being installed on one side during manufacturing operations to the opposite side of the substrate. The substrate support system can utilize a cam lever, a knob, or a draw latch to move a clamping plate between an aligned position and a clamping position.

Claims

1. An apparatus for supporting a substrate comprising:

a first plate having a plurality of recess positions formed in a predetermined pattern;

an elastically compressible element positioned in at least some of said first plate recess positions;

a second plate disposed above said first plate and having a plurality of uniform apertures in a pattern corresponding to said predetermined recess pattern;

a third plate overlying said second plate and having a plurality of uniform apertures in a pattern corresponding to said second plate aperture pattern;

a fourth plate overlying said third plate and having a plurality of uniform apertures in a pattern corresponding to said second plate aperture pattern;

a plurality of deformable pins for insertion into at least some of said apertures in said second, third and fourth plates when said apertures are aligned, said pins having cross sections corresponding to said second, third and fourth plate apertures;

an anchor block secured to said third plate; and

means for moving said third plate between an aligned position in which said apertures in said second, third and fourth plates are aligned and a clamping position in which said third plate is not aligned with said second and fourth plate apertures, wherein said means for moving said third plate is configured to move said third plate to said clamping position by translating said anchor block in a horizontal direction.

2. The apparatus of claim 1, wherein said apertures in said second, third and fourth plates are substantially equal in diameter and smaller in diameter than said elastically compressible element.

3. The apparatus of claim 1, further comprising a front-end rail secured to said first plate between said anchor block and the distal end of said means for moving said third plate.

4. The apparatus of claim 3, wherein said means for moving said third plate comprises a cam lever having a lever arm and a cam lobe rotatably coupled to a threaded pin that passes through said front-end rail and said anchor block and is anchored to said anchor block, the rotation of said cam lever in a particular direction causing the translation of said anchor block and said third plate in a horizontal direction.

5. The apparatus of claim 4, wherein said threaded pin passes through a threaded hole in said anchor block.

6. The apparatus of claim 5, further comprising means for preventing said cam lever from rotating beyond a certain point.

7. The apparatus of claim 6, wherein said means for preventing said cam lever from rotating beyond a certain point comprises a cam lobe retainer disposed in a fixed position between said cam lobe and said front-end rail.

8. The apparatus of claim 6, wherein said cam lobe comprises a protrusion that is configured to engage a detent in said cam lobe retainer in order to lock said lever arm in place.

9. The apparatus of claim 4, wherein said threaded pin passes through a non-threaded hole in said anchor block.

10. The apparatus of claim 9, further comprising two cam pin retainer nuts applied at the end of said threaded pin such that said retainer nuts secure said threaded pin at a specific position.

11. The apparatus of claim 4, wherein said cam lever is configured to be locked in position when said lever arm is rotated to a position substantially perpendicular to said first, second, third, and fourth plates.

12. The apparatus of claim 4, wherein said cam lever further comprises a spring-loaded lock button that prevents said lever arm from rotating with respect to said threaded pin when engaged.

13. The apparatus of claim 4, further comprising a plate return spring disposed between said front-end rail and said anchor block, wherein said plate return spring is configured to press against said front-end rail and said anchor block in order to allow said third plate to return to its aligned position when said cam lever is in an unlocked position.

14. The apparatus of claim 4, wherein said plurality of recess positions is formed by a plurality of insert plates configured to be disposed between each elastically compressible element.

15. The apparatus of claim 3, wherein said means for moving said third plate comprises a knob having a threaded stud that passes through said front-end rail and said anchor block and is anchored to said anchor block, the rotation of said knob in a particular direction causing the translation of said anchor block and said third plate in a horizontal direction.

16. The apparatus of claim 15, wherein said threaded stud passes through a threaded hole in said anchor block.

17. The apparatus of claim 15, wherein said threaded stud passes through a non-threaded hole in said anchor block.

18. The apparatus of claim 17, further comprising two threaded stud retainer nuts applied at the end of said threaded stud such that said retainer nuts secure said threaded stud at a specific position.

19. The apparatus of claim 17, wherein said knob comprises ramping protrusions configured to engage corresponding detents on a companion piece secured to said front-end rail.

20. The apparatus of claim 15, further comprising a plate return spring disposed between said front-end rail and said anchor block, wherein said plate return spring is configured to press against said front-end rail and said anchor block in order to allow said third plate to return to its aligned position when said knob is in an unlocked position.

21. The apparatus of claim 15, wherein said plurality of recess positions is formed by a plurality of insert plates configured to be disposed between each elastically compressible element.

22. The apparatus of claim 3, wherein said means for moving said third plate comprises a draw latch secured to said anchor block and configured to engage and lock onto a clip secured to said front-end rail, the locking of said draw latch causing the translation of said anchor block and said third plate in a horizontal direction.

23. The apparatus of claim 22, further comprising a plate return spring disposed between said front-end rail and said anchor block, wherein said plate return spring is configured to press against said front-end rail and said anchor block in order to allow said third plate to return to its aligned position when said draw latch is in an unlocked position.

24. The apparatus of claim 22, wherein said plurality of recess positions is formed by a plurality of insert plates configured to be disposed between each elastically compressible element.