Receptacle and plug therefor

• US 7,311,558 B2
• Filed: 10/21/2004
• Issued: 12/25/2007
• Est. Priority Date: 11/01/2002
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr., Spira, Joel S., Adams, Jason O., Moseley, Robin C., Stocker, Robert Paul
• Primary Examiner(s): Le; Thanh-Tam
• Application Number:
  US10/970,219
• Publication Number:
  US 20050054243A1
• Time in Patent Office: 1,160 Days
• Field of Search: 439/677, 439/680, 439/682, 439/692
• US Class Current: 439/680
• CPC Class Codes: H01L 2924/01015 Phosphorus [P]
• CPC Class Codes: H01L 2924/01023 Vanadium [V]
• CPC Class Codes: H01L 2924/12041 LED
• CPC Class Codes: H01R 13/64 Means for preventing incorrect coupling
• CPC Class Codes: H01R 13/66 Structural association with built-in electrical component coupling devices having concentrically or coaxially-arranged contacts H01R24/38
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/76 with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall

Abstract

An electrical receptacle defines a receptacle formation of a mating formation pair to prevent a standard plug from establishing electrical connection while permitting an otherwise standard plug defining a corresponding plug formation to be sufficiently inserted to establish an electrical connection. The mating formation pair may include a projection on the receptacle adapted for receipt by a corresponding recess on a compatible plug. Alternatively, the mating formation pair is defined by an opening of the receptacle and a conductor of the plug, each having a cross-sectional height that is reduced from that of a standard receptacle and plug. The mating formation pair is particularly desirable for installation including a receptacle controlled by a dimmer to prevent electrical connection by a standard plug connected to a non-dimmable electrical load.

Claims

1. A dimmable lighting unit for a lamp load capable of being operated from a selected one of a standard power supply or a dimmed power supply comprising:

a plug electrically connectable to said lamp load;

said plug adapted for insertion into a receptacle complying with an industry standard configuration for general-use plugs and receptacles, said plug further adapted to define a plug formation of a mating formation pair corresponding to a receptacle formation of said mating formation pair, said receptacle formation dimensioned to contact a general-use plug complying with said industry standard configuration and not defining said plug formation to prevent a blade of said general-use plug from contacting an electrical contact of said receptacle thereby preventing said general-use plug from establishing an electrical connection with said receptacle, said receptacle formation permitting insertion of the plug defining said plug formation by an amount sufficient to establish said electrical connection,

wherein a full insertion of said plug defining said plug formation into said receptacle results in an overlapping contact between said contact and a first blade of said plug defining said plug formation, said overlapping contact having a length, and wherein

the receptacle formation of said mating formation pair is a projection on the receptacle, the projection extending from said receptacle to a height that is greater than the length of said overlapping contact, and

wherein the plug formation of said mating formation pair is a recess adapted for receipt of said projection such that said general-use plug is prevented from being inserted in said receptacle by an amount sufficient to establish said electrical connection.

2. The dimmable lighting unit according to claim 1, wherein said plug defining said plug formation includes said first blade and a second blade, said first and second blades adapted to establish electrical connection with first and second electrical contacts of said receptacle.

3. The dimmable lighting unit according to claim 2, wherein said plug defining said plug formation further comprises a grounding pin adapted to establish electrical connection with a grounding contact of said receptacle.

4. The dimmable lighting unit according to claim 2, wherein said recess is located between the first and second blades of said plug defining said plug formation.

5. The dimmable lighting unit according to claim 4, wherein the recess in said plug defining said plug formation is elongated in a direction that is perpendicular to a length of at least one of the first and second blades of said plug defining said plug formation.

6. The dimmable lighting unit according to claim 5, wherein the recess in said plug defining said plug formation includes a middle portion and end portions located on opposite sides of the middle portion and wherein the middle portion of said recess is deeper than the end portions.

7. The dimmable lighting unit according to claim 1, wherein a distance between the top of the projection and the electrical contact is greater than approximately 0.618 inches.

8. A system for providing current from a line voltage supply to an electrical load, comprising:

a receptacle adapted to be supplied with electrical current from the line voltage supply and including a first electrical contact, the receptacle defining a receptacle formation of a mating formation pair; and

a plug adapted to supply current to said electrical load, the plug defining a plug formation of said mating formation pair corresponding to said receptacle formation;

the receptacle formation of said mating formation pair dimensioned to contact a general-use plug complying with an industry standard configuration and not having said plug formation to prevent a blade of said general-use plug from contacting the first electrical contact of said receptacle thereby preventing said general-use plug from establishing an electrical connection with said receptacle while permitting insertion of the plug having said plug formation and otherwise complying with said industry standard configuration into said receptacle by said amount sufficient to establish an electrical connections,

wherein a full insertion of said plug defining said plug formation into said receptacle results in an overlapping contact between said first electrical contact and a blade of said plug defining said plug formation, said overlapping contact having a length, and wherein

said receptacle further comprises a second electrical contact and a non-conductive face member covering said first and said second electrical contacts, the receptacle including first and second openings to permit access to said first and second electrical contacts, and wherein the receptacle formation of said mating formation pair is defined by a projection located between said first and second openings,

the projection extending to a height from said receptacle that is greater than said length of said overlapping contact.

9. The system of claim 8, wherein said receptacle further comprises a grounding conductor.

10. The system according to claim 8, wherein a distance between the top of the projection and the first electrical contact is greater than approximately 0.618 inches.