Laser beam seam welding with prior laser spot welding

• US 7,312,417 B2
• Filed: 09/17/2004
• Issued: 12/25/2007
• Est. Priority Date: 09/19/2003
• Status: Active Grant

• Current Assignee: Daimler AG (Mercedes-Benz Group AG)
• Original Assignee: Daimler Chrysler Company LLC (Stellantis NV)
• Inventors: Becker, Wolfgang, Goth, Klaus, Paelmer, Mike, Stahs, Thomas, Todorovic, Vladan
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US10/944,033
• Publication Number:
  US 20050109740A1
• Time in Patent Office: 1,194 Days
• Field of Search: 219/121.64, 219/161, 219/121.63, 228/175
• US Class Current: 219/121.64
• CPC Class Codes: B23K 2101/18 Sheet panels
• CPC Class Codes: B23K 26/082 Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
• CPC Class Codes: B23K 26/10 using a fixed support , i.e. involving moving the laser beam
• CPC Class Codes: B23K 26/22 Spot welding
• CPC Class Codes: B23K 26/24 Seam welding
• CPC Class Codes: B23K 26/60 Preliminary treatment

Abstract

During welding with high output power, the gaps between the pieces being joined may not exceed a maximal gap width. A process for laser beam welding is provided, which on the one hand ensures maintaining (not exceeding) a maximal gap width between the sheets and on the other hand makes possible a maximal utilization of the achievable welding speed. The sheets, prior to welding, are first spot welded, wherein they are clamped only during this spot welding in order to ensure the maintenance of a maximum gap width.

Claims

1. A process for laser beam welding of at least two pieces of sheet metal comprising:

positioning the pieces of sheet metal relative to each other as necessary for welding,

thereafter locally clamping the sheet metal at a first location using a clamping device suitable for spot welding,

thereafter locally spot welding with a laser beam in such a manner that locally a predetermined maximal gap width between the sheets is ensured,

immediately after the spot welding, releasing the clamping device and moving the clamping device to a second location, wherein the clamping occurs only during the spot welding,

thereafter locally seam welding with the same laser beam,

wherein the process involves alternating between local spot welding and local seam welding multiple times until the entire metal sheets are welded.

2. The process according to claim 1, wherein during the local seam welding the clamping device is moved to the next location.

3. The process according to claim 2, wherein the relocation of the clamping device occurs with reduced pressure on the sheets or without application of pressure.

4. The process according to claim 1, wherein the spot welding forms an elongated seam.

5. The process according to claim 1, wherein the spot welding and the seam welding occur using a laser scanner.

6. A process for laser beam welding of at least two pieces of sheet metal comprising:

positioning the pieces of sheet metal relative to each other as necessary for welding,

thereafter locally clamping the sheet metal at a first location by a clamping device prior to spot welding in such a manner that locally a predetermined maximal gap width between the sheets is ensured,

thereafter locally spot welding with a laser beam in the area in which the maximal gap width between the sheets is ensured by clamping,

immediately after the spot welding, removing the clamping device from areas which have been spot welded and in which locally a predetermined maximal gap width between the sheets is ensured, and moving the clamping device to a second location, wherein the clamping occurs only during the spot welding,

thereafter locally seam welding with the same laser beam between the spot welds in the area in which a predetermined maximal gap width between the sheets is ensured by the spot welds,

wherein the process involves alternating the location of spot welding and the location of seam welding multiple times until the entire metal sheets are welded.