Package handling system with kickout labeling
First Claim
1. A processing system for packages having symbology thereon, the packages being sequentially movable along a processing path, the system comprising:
- a reader adjacent to the processing path and positioned to read the symbology on the packages;
a controller coupled to the reader, the controller having a database with first and second package data about each package, the first package data being related to an actual condition of a package at the reader, and the second package data being related to an expected condition of the package at the reader, the controller configured to analyze the first and second package data;
a label dispenser adjacent to the processing path and coupled to the controller, the label dispenser being configured to apply a shipping label to the package if the first data and the second data sufficiently match indicating the package is in suitable condition to continue along the processing path, the label dispenser configured to apply a kickout label to the package if the first and second data do not sufficiently match, the kickout label having machine-readable data thereon and a human-readable message thereon, the human-readable message relating to instructions for further processing of the package;
a package director coupled to the controller and positioned to direct the package along a kickout path away from the processing path after the kickout label has been applied; and
an analyzer coupled to the controller and configured to collect and automatically compare data related to the package to which the kickout label was applied to other data related to other packages to which kickout labels were applied, the analyzer automatically determining whether modification is needed in the package handling process and automatically initiating a modification in the package handling process.
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Accused Products
Abstract
A package handling system for use with a plurality of packages having package identification thereon. The system of one embodiment comprises processing stations where packages having heterogeneous contents are processed. One or more identifiers are positioned at the processing stations to detect the package identifications associated with the packages. A controller is coupled to the identifier and has access to first and second package data. The first package data related to an actual condition of the package, and the second package data related to acceptable package conditions. A labeler coupled to the controller is configured to apply a first label to the package if the first and second package data indicate that the package is in an acceptable condition or a second label if the first and second package data indicate that the package is in a condition requiring further processing.
48 Citations
46 Claims
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1. A processing system for packages having symbology thereon, the packages being sequentially movable along a processing path, the system comprising:
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a reader adjacent to the processing path and positioned to read the symbology on the packages; a controller coupled to the reader, the controller having a database with first and second package data about each package, the first package data being related to an actual condition of a package at the reader, and the second package data being related to an expected condition of the package at the reader, the controller configured to analyze the first and second package data; a label dispenser adjacent to the processing path and coupled to the controller, the label dispenser being configured to apply a shipping label to the package if the first data and the second data sufficiently match indicating the package is in suitable condition to continue along the processing path, the label dispenser configured to apply a kickout label to the package if the first and second data do not sufficiently match, the kickout label having machine-readable data thereon and a human-readable message thereon, the human-readable message relating to instructions for further processing of the package; a package director coupled to the controller and positioned to direct the package along a kickout path away from the processing path after the kickout label has been applied; and an analyzer coupled to the controller and configured to collect and automatically compare data related to the package to which the kickout label was applied to other data related to other packages to which kickout labels were applied, the analyzer automatically determining whether modification is needed in the package handling process and automatically initiating a modification in the package handling process. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A self-correcting package handling system for use with a plurality of packages having heterogeneous contents, each of the packages having package identification related to that package, comprising:
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a processing path having a direction of travel and a plurality of processing stations including a labeling station; an identifier situated proximate to the path at the labeling station; a controller coupled to the identifier to receive package data related to the package identification for a package, the controller having first and second package data, the first package data being related to an actual condition of the package, and the second package data being related to an expected condition of the package; a labeler situated proximate to the path at the labeling station beyond the identifier with respect to the direction of travel and coupled to the controller, the labeler configured to apply a first label to the package if the first package data and second package data sufficiently correspond, the labeler configured to apply a second label to the package if the first and second package data do not sufficiently correspond, the second label having a human-readable message relating to the package condition requiring further attention; and an analyzer coupled to the controller and configured to receive third data related to the first and second package data, the analyzer processing the third data related to the package and third data related to other packages and automatically determining whether a modification is needed in the package handling process, the analyzer configured to automatically initiate the modification to the package handling process. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23)
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24. A processing system for packages each having a package identification associated therewith, the processing system being coupled to a plurality of remote independent data sources, comprising:
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processing stations where packages having heterogeneous contents are processed in preparation for transport to a destination, the processing stations having one or more data input devices; an identifier at least one of the processing stations to detect the package identifications associated with the packages; a controller coupled to the identifier to receive data related to the package identification detected by the identifier, the controller coupled to one of the data input devices to receive first package data related to an actual condition of the package, the controller having second package data related to acceptable package conditions required prior to completed processing of the package, the controller being configured to use the first and second package data to determine if the package is in a condition requiring further processing or in acceptable condition, the controller being configured to receive the second package data from the independent data sources for comparison with the first package data to the second package data, the controller configured to automatically initiate processing instructions related to the processing of the package or to automatically initiate communication with at least one of the data sources; and a labeler coupled to the controller and configured to apply a first label to the package if the controller determines that the package is in an acceptable condition, the labeler configured to apply a second label to the package if the controller determines that the package is in a condition requiring further processing, the second label having instructions for further processing of the package. - View Dependent Claims (25, 26, 27, 28)
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29. A processing system for packages each having a package identification associated therewith, comprising:
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an identifier positioned to detect the package identification associated with a package; a controller coupled to the identifier, the controller having access to first and second package data about each package; a labeler coupled to the controller and configured to apply a first label to the package if the first package data and the second package data indicate that the package is in an acceptable condition, and the labeler configured to apply a second label to the package if the first and second package data indicate that the package is in a condition requiring further processing; and an analyzer coupled to the controller and configured to collect and automatically compare the first package data related to the package to which the second label was applied to other package data related to other packages to which second labels were applied, the analyzer being configured to determine whether modification is needed in the package handling process. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38, 39)
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40. A package handling method, comprising:
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moving a plurality of packages proximate to a processing path, each package having package identification related to that package; identifying with an identifier the package identification when the package is proximate to a first portion of the processing path; sending data related to the package identification from the identifier to a controller, the controller having access to data related to processing of the package, the data including first data about processing steps actually applied to the package prior to the package arriving at a first location relative to the processing path and second data about processing steps expected to be applied to the package prior to arriving at the first location; comparing the first data to the second data; applying a first label to the package if the comparison of the first data and the second data indicates the package is in acceptable condition, and applying a second label to the package if the comparison of the first data and the second data indicates that the package is in a condition requiring further processing, the second label having data thereon related to the instructions for the further processing; and determining whether a modification or a quality control check is needed in a package handling process based at least in part upon the comparison between the first and second data. - View Dependent Claims (41, 42, 43, 44, 45, 46)
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Specification