Ground fault circuit interrupters providing end of the life test

• US 7,315,227 B2
• Filed: 02/27/2006
• Issued: 01/01/2008
• Est. Priority Date: 02/25/2005
• Status: Expired due to Fees

• Current Assignee: Huadao Huang
• Original Assignee: Huadao Huang
• Inventors: Huang, Huadao, Lu, Huayang
• Primary Examiner(s): Barrera; Ramon M.
• Application Number:
  US11/362,039
• Publication Number:
  US 20060238933A1
• Time in Patent Office: 673 Days
• Field of Search: 335/6, 335/21, 335 24- 26, 335/35, 335/36, 361 42- 50
• US Class Current: 335/6
• CPC Class Codes: H01H 2071/044 Monitoring, detection or measuring systems to establish the end of life of the switching device, can also contain other on-line monitoring systems, e.g. for detecting mechanical failures
• CPC Class Codes: H01H 71/123 using a solid-state trip unit circuits H02H
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly

Abstract

This invention discloses a ground fault circuit interrupter capable of detecting its end of life, and is characterized by: a pair of flexible metal sheets connected to the power output end are added on the circuit board of the interrupter, and there is a pair of moving contacts on the metal sheets; there are two pairs of fixed contacts on the power output conductors; the two pairs of fixed contacts on the power output conductors respectively correspond to the moving contacts on the power input metal sheets and the moving contacts on flexible metal sheets, thus forming two groups and four pairs of switches. There is also a tripping apparatus on the circuit board, which can release/trip the interrupter, thus cutting off the power output of the interrupter. An end of life detection circuit has also been added to the circuit board. After the interrupter is energized, various components in the interrupter are automatically detected. If it is found that the interrupter has come to the end of its life, the reset button will be prevented from resetting, so that neither the load end of the interrupter nor the power output holes on the surface of the interrupter have any power output. This invention has powerful applications, with sound safety precautions, thus effectively ensuring the personal safety of the user as well as the safety of the appliances.

Claims

1. A circuit interrupting device containing a line side connection capable of being electrically connected to a source of electricity;

a load side connection capable of being electrically connected to a load side conductor; and

a user accessible load;

wherein said circuit interrupting device comprises;

a housing;

a circuit board;

a trip apparatus capable of tripping said circuit interrupting device to cause electrical discontinuity between said line side connection, said load side connection, and said user accessible load when a fault occurs;

a reset button; and

a two-level test button;

wherein when said circuit interrupting device is properly wired or powered, depressing said two-level test button activates a first-level test button which generates a leakage current to test whether components of said circuit interrupting device are working properly;

wherein when said components of said circuit interrupting device are functioned properly, said reset button can be reset;

wherein when one or more of said components of said circuit interrupting device are not functioned properly, said reset button cannot be reset; and

wherein when said circuit interrupting device is not properly wired or powered, depressing said two-level test button does not activate said first-level test button, but a further depression of said two-level test button activates a second-level test button which mechanically trips said circuit interrupting device.

2. The circuit interrupting device according to claim 1, wherein said circuit interrupting device is a ground fault circuit interrupter.

3. The circuit interrupting device according to claim 1, wherein said components of said circuit interrupting device comprise a differential transformer, a leakage current detection chip (IC1), a silicon controlled rectifier (SCR), and a release coil.

4. The circuit interrupting device according to claim 1, wherein said fault is a ground fault or a simulated fault.

5. The circuit interrupting device according to claim 1, further comprising a first pair of flexible metal pieces and a second pair of flexible metal pieces;

wherein said first pair of flexible metal pieces is operationally connected to power source input terminals;

a first end of each of said first pair of flexible metal piece passing through a differential transformer to be operationally connected to a hot input line or a neutral input line;

a second end of each of said second pair of flexible metal pieces having a movable contact point;

wherein said second pair of flexible metal pieces is operationally connected to a hot power output end or a neutral power output end;

each of said second pair of flexible metal pieces having a movable contact point.

6. The circuit interrupting device according to claim 5, further comprising a pair of output conductors positioned in said housing;

wherein each of said output conductors contains a pair of fixed contact points;

wherein said movable contact point of each of said first pair of flexible metal pieces and said movable contact point of each of second pair of flexible metal pieces are capable of connecting/disconnecting to each of said fixed contact points of said pair of output conductors.

7. The circuit interrupting device according to claim 1, wherein said trip apparatus comprises a release, a latch, a latch spring, a release lever, and a release coil.

8. The circuit interrupting device according to claim 7, wherein said release is positioned underneath said reset button;

said release having an aperture to receive a reset guide column which is coupled to said reset button;

being movable in a vertical direction in said aperture;

wherein said latch containing a horizontal side extending into said release and through the aperture and a vertical side having an inner surface and an outer surface;

said horizontal side of said latch having an opening therein and being movable through said aperture in a horizontal direction between an aligned position in which the opening of said latch is aligned with said reset guide column and a misaligned position in which the opening is misaligned with said reset guide column;

wherein said latch spring is located between a side wall of said inner surface of said vertical side of said latch;

wherein said release coil is positioned at said outer surface of vertical side of said latch;

said release coil having an iron core;

whereby when said release coil is energized, said iron core moves towards said outer surface of said vertical side of said latch, thereby moving said latch into said aligned position.

9. The circuit interrupting device according to claim 1, wherein a flexible metal sheet is located beneath said two-level test button;

a first end of said flexible metal sheet being capable of connecting/disconnecting to a conductive pin which is operationally coupled to a power input end;

a second end of said flexible metal sheet being connected to an power output end;

whereby when said first-level test button is activated, said flexible metal sheet is in contact with said conductive pin to operatively generate said leakage current to test whether said components of said circuit interrupting device are working properly; and

whereby as a result of said first-level test button being depressed, said reset button is popped up and ready to be reset.

10. The circuit interrupting device according to claim 8, wherein a first end of said release level is connected to a hole at said horizontal side of said latch;

and wherein said second end of said release level is distanced down under a head of said two-level test button;

whereby when said second-level test button is depressed, said head of said two-level test button is pressed against said second end of said release level to cause said release and said latch to move to said aligned position so as to mechanically trip said circuit interrupting device.

11. The circuit interrupting device according to claim 1, further comprising an end of life detection circuit located at said circuit board.

12. The circuit interrupting device according to claim 11, wherein said end of life detection circuit comprises an end of life detection chip (IC2) which is capable of automatically generating a simulated fault to test whether said components of said circuit interrupting device are working properly when said circuit interrupting device is properly wired and at a tripped position;

wherein when said components of said circuit interrupting device are working properly, said IC2 sends a signal to a restart start circuit which allows said reset button to reset; and

wherein when one or more of said components of said circuit interrupting device are not working properly, said IC2 sends a signal to said reset start circuit which prevents said circuit interrupting device from resetting.

13. The circuit interrupting device according to claim 12, wherein said reset start circuit comprises a bridge rectification circuit, a flexible unlocking switch, a resistance, a silicon controlled rectifier (SCR) and a release coil.

14. The circuit interrupting device according to claim 13, wherein said flexible unlocking switch comprises a first piece and a second piece;

wherein said first piece of said flexible unlocking switch is located below a bottom of said release;

wherein said second piece is operatively coupled to said SCR and said release coil;

whereby when said components of said circuit interrupting device are working properly, a depression of said reset button causes said flexible unlocking switch to close which turns on said SCR and energizes said release coil so as to reset said circuit interrupting device; and

whereby when one or more of said components of said circuit interrupting device are not working properly, a depression of said reset button does not activate said flexible unlocking switch so that said circuit interrupting device cannot be reset.

15. The circuit interrupting device according to claim 14, wherein said flexible unlocking switch is controlled by said IC2.