Fluorescent volume light source

• US 7,316,497 B2
• Filed: 03/29/2005
• Issued: 01/08/2008
• Est. Priority Date: 03/29/2005
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: English, R. Edward Jr., Rutherford, Todd S.
• Primary Examiner(s): DZIERZYNSKI, EVAN P
• Application Number:
  US11/092,284
• Publication Number:
  US 20060227570A1
• Time in Patent Office: 1,015 Days
• Field of Search: 362/600, 362/231, 362/84, 362/629, 362/621, 362/622, 362/627
• US Class Current: 362/600
• CPC Class Codes: H04N 9/315 Modulator illumination systems general applications of lighting devices F21V; general optical systems G02B; lamp houses for projectors not peculiar to the presence of an electronic spatial light modulator G03B21/20

Abstract

An illumination system, such as might be used for illuminating a projection system, includes at least a first source of incoherent light capable of generating light in a first wavelength range. The system also includes a body containing a fluorescent material that emits light in a second wavelength range, different from the first wavelength range, when illuminated by light in the first wavelength range. The body has an extraction area and at least some of the light at the second wavelength is internally reflected within the body to the extraction area.

Claims

1. An illumination system, comprising:

at least a first source of incoherent light capable of generating light in a first wavelength range;

a body containing a fluorescent material that emits light in a second wavelength range, different from the first wavelength range, when illuminated by light in the first wavelength range;

the body having an extraction area, at least some of the light at the second wavelength being internally reflected within the body to the extraction area, light at the second wavelength exiting the extraction area in a direction substantially perpendicular to a direction at which the light at the first wavelength is substantially incident on the body; and

the body comprising a material having a mean free path for light in the second wavelength range of at least twice the length of the body.

2. A system as recited in claim 1, wherein the at least a first source of incoherent light comprises a first source and at least a second source.

3. A system as recited in claim 2, wherein the first and second sources are disposed on different sides of the body.

4. A system as recited in claim 1, wherein the first light source is a light emitting diode (LED).

5. A system as recited in claim 4, wherein the LED is disposed on a reflecting substrate.

6. A system as recited in claim 4, wherein the at least a first light source comprises a plurality of LEDs capable of emitting light in the first wavelength range, the first wavelength range being between about 400 nm and about 500 nm, and the second wavelength range lies between about 500 nm and about 600 nm.

7. A system as recited in claim 1, wherein the body has a rear face opposing the extraction area, the rear face having an area substantially equal to the area of the extraction area.

8. A system as recited in claim 1, wherein the body has a rear face opposing the extraction area, an area of the rear face being smaller than the area of the extraction area.

9. A system as recited in claim 8, wherein the body has side walls extending between the rear face and the extraction area, the side walls being substantially straight.

10. A system as recited in claim 1, wherein the body has a rear face opposing the extraction area and sidewalls adjacent the rear face, the rear face being non-orthogonal to the sidewalls.

11. A system as recited in claim 1, further comprising an output extractor disposed at the extraction area, the output extractor being optically coupled to extract the light in the second wavelength range out of the body.

12. A system as recited in claim 11, wherein the output extractor comprises a lens coupled to the body.

13. A system as recited in claim 11, wherein the output extractor is a tapered tunnel coupled to the body.

14. A system as recited in claim 11, wherein the output extractor is formed of the same material as the body and is formed integrally with the body.

15. A system as recited in claim 11, wherein the output extractor comprises an output surface that is non-perpendicular to a longitudinal axis of the body.

16. A system as recited in claim 1, wherein a reflective layer is provided on at least one surface of the body.

17. A system as recited in claim 16, wherein the reflective layer is substantially transparent to light in the first wavelength range and substantially reflects light in the second wavelength range.

18. A system as recited in claim 1, further comprising a reflective polarizer disposed in light path of light in the second wavelength range that has transmitted out of the extraction area.

19. A system as recited in claim 18, further comprising a polarization conversion element disposed between the extraction area and the reflective polarizer.

20. A system as recited in claim 18, further comprising an output extractor disposed between the extraction area and the reflective polarizer.

21. A system as recited in claim 1, wherein the body has a length L and a height, h, wherein the fraction of light scattered when totally internally reflecting at the surface of the body is less than 5%/(2L/h).

22. A system as recited in claim 1, wherein the second wavelength range contains longer wavelengths than the first wavelength range.

23. A system as recited in claim 1, further comprising a projection unit comprising at least one image-forming device, a projection lens unit and a screen, light in the second wavelength range illuminating the at least one image-forming device, image light from the at least one image forming device being projected by the projection lens unit to the screen.

24. A system as recited in claim 23, further comprising a controller coupled to control an image formed by the at least one image-forming device.

25. A system as recited in claim 1, wherein the body comprises fluorescing material disposed in a transparent material, the fluorescing material comprising at least one of a rare-earth metal ion, a transition metal ion and an organic fluorescent dye.

26. A system as recited in claim 1, wherein the body comprises fluorescing material disposed in a transparent material, the transparent material comprising one of an inorganic crystal, a glass and polymer matrix.

27. An illumination system capable of producing a beam of illumination light, comprising:

a body containing fluorescent material, the body having at least one pump area and a light extraction area;

at least one light emitting diode (LED) capable of generating light at a first wavelength substantially in a first direction, at least some of the light at the first wavelength passing through the at least one pump area into the body, fluorescent light at a second wavelength being generated in the body following absorption of the light at the first wavelength, at least some of the light at the second wavelength being directed by total internal reflection within the body towards the light extraction area, at least some of the light of the second wavelength passing through the light extraction area as the beam of illumination light substantially in a second direction non-parallel to the first direction; and

the body comprising a material having a mean free path for light at the second wavelength of at least twice the length of the body.

28. A system as recited in claim 27, wherein the at least one LED is disposed on a reflecting substrate.

29. A system as recited in claim 27, wherein the at least one LED comprises a plurality of LEDs disposed to emit light at the first wavelength through the pump area of the body.

30. A system as recited in claim 29, wherein the first wavelength has a value in the range between about 400 nm and about 500 nm, and the second wavelength has a value in the range between about 500 nm and about 600 nm.

31. A system as recited in claim 27, wherein the body has a rear face opposing the extraction area, the rear face having an area substantially equal to the area of the extraction area.

32. A system as recited in claim 27, wherein the body has a rear face opposing the light extraction area, an area of the rear face being smaller than the area of the extraction area.

33. A system as recited in claim 32, wherein the body has side walls extending between the rear face and the extraction area, the side walls being substantially straight.

34. A system as recited in claim 27, wherein the body comprises a rear face opposing the extraction area and sidewalls extending between the rear face and the light extraction area, the rear face being non-orthogonal to the sidewalls.

35. A system as recited in claim 27, further comprising an output extractor disposed at the extraction area, the output extractor being optically coupled to extract the light in the second wavelength range out of the body.

36. A system as recited in claim 35, wherein the output extractor comprises a lens coupled to the body.

37. A system as recited in claim 35, wherein the output extractor comprises a tapered tunnel coupled to the body.

38. A system as recited in claim 35, wherein the output extractor is formed of the same material as the body and is formed integrally with the body.

39. A system as recited in claim 35, wherein the output extractor comprises an output surface that is non-perpendicular to a longitudinal axis of the body.

40. A system as recited in claim 27, wherein a reflective layer is provided on at least one surface of the body.

41. A system as recited in claim 40, wherein the reflective layer is substantially transparent to light at the first wavelength and substantially reflects light at the second wavelength.

42. A system as recited in claim 27, further comprising a reflective polarizer disposed in a light path for light of the second wavelength that has transmitted out of the extraction area.

43. A system as recited in claim 42, further comprising a polarization conversion element disposed between the extraction area and the reflective polarizer.

44. A system as recited in claim 42, further comprising an output extractor disposed between the extraction area and the reflective polarizer.

45. A system as recited in claim 27, wherein the body has a length L and a height, h, wherein the fraction of light scattered when totally internally reflecting at the surface of the body is less than 5% (2L/h).

46. A system as recited in claim 27, wherein the second wavelength is longer than the first wavelength.

47. A system as recited in claim 27, further comprising a projection unit comprising at least one image-forming device, a projection lens unit and a screen, light at the second wavelength illuminating the at least one image-forming device, image light from the at least one image forming device being projected by the projection lens unit to the screen.

48. A system as recited in claim 47, further comprising a controller coupled to control an image formed by the at least one image-forming device.

49. A system as recited in claim 27, wherein the body comprises fluorescing material in a transparent material, the fluorescing material comprising at least one of a rare-earth metal ion, a transition metal ion and an organic fluorescent dye.

50. A system as recited in claim 27, wherein the body comprises a fluorescing material disposed in a transparent material, the transparent material comprising one of an inorganic crystal, a glass and polymer matrix.

51. A system as recited in claim 27, wherein light passing out of the light extraction area at the second wavelength has a higher brightness than the brightness of the first wavelength light passing in through the at least one pump area.