Elongated intracorporal medical device

• US 7,316,656 B2
• Filed: 12/10/2003
• Issued: 01/08/2008
• Est. Priority Date: 02/26/2003
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Miller, Jeffrey A., Voeller, Virgil F., Johnson, Dave B., Eskuri, Alan D., Reynolds, Brian R., Shireman, Brice L.
• Primary Examiner(s): Hindenburg; Max F.
• Assistant Examiner(s): Szmal; Brian
• Application Number:
  US10/732,328
• Publication Number:
  US 20040167443A1
• Time in Patent Office: 1,490 Days
• Field of Search: 600/585, 600/462, 600/434, 600/431, 604/164.01
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/09083 having a coil around a core
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

Alternative designs, materials and manufacturing methods for guidewires. Some embodiments pertain to a composite guidewire having proximal and distal section, and a connector adapted and configured for permanently joining the proximal section to the distal section. In some embodiments, at least one of the sections is made of a linear-elastic nickel-titanium alloy. Several alternative guidewire tip constructions and/or designs including methods and techniques of construction are also disclosed.

Claims

1. A guidewire comprising:

an elongated shaft including a length, a proximal section and a distal section;

a tubular attachment member disposed about a portion of the shaft;

a coil member disposed over at least a portion of the distal section, wherein the coil member is directly attached to the shaft at a first location along the length of the shaft, the coil member being connected to the tubular attachment member, wherein the first location along the length of the shaft is proximal of the tubular attachment member, and wherein the coil member extends both proximally and distally of the tubular attachment member; and

wherein the tubular attachment member is connected to the elongated shaft using a first attachment technique, and the coil member is connected to the tubular attachment member using a second attachment technique different from the first attachment technique.

2. The guidewire of claim 1, wherein the tubular attachment member is connected to the elongated shaft.

3. The guidewire of claim 1, wherein the coil member is disposed about at least a portion of the tubular attachment member.

4. The guidewire of claim 1, wherein the tubular attachment member includes a portion that defines an outer diameter, and the coil member includes a portion that defines an inner diameter that is substantially the same as the outer diameter of the tubular attachment member.

5. The guidewire of claim 1, wherein the coil member comprises a metal alloy having a Unified Numbering System (UNS) designation of R30035.

6. The guidewire of claim 1, further including an elongated shaping structure, and a portion of the shaping structure disposed between the shaft and the tubular attachment member.

7. The guidewire of claim 6, wherein the portion of the shaping structure is attached to the shaft and to the tubular attachment member.

8. The guidewire of claim 7, wherein the shaping structure is a shaping ribbon that includes a distal portion that extends distally beyond the distal section of the shaft.

9. The guidewire of claim 1, wherein the tubular attachment member is connected to the shaft using an attachment technique employing LASER energy.

10. The guidewire of claim 9, wherein the tubular attachment member is connected to the shaft using a LASER diode soldering technique.

11. The guidewire of claim 1, wherein the coil member is connected to the tubular attachment member using an attachment technique employing LASER energy.

12. The guidewire of claim 11, wherein the coil member is connected to tubular attachment member using a LASER welding technique.

13. A guidewire comprising:

an elongated core member including a length, a proximal section and a distal section;

a tubular attachment member disposed about a portion of and connected to the core member;

a coil member disposed over at least a portion of the core member and a least a portion of the attachment member, the coil member being connected to the tubular attachment member, wherein the coil member is directly attached to the core member at a first location along the length of the core member, wherein the first location is proximal of the tubular attachment member, and wherein the coil member extends both proximally and distally of the tubular attachment; and

wherein the tubular attachment member is connected to the elongated core member using a first attachment technique, and the coil member is connected to the tubular attachment member using a second attachment technique different from the first attachment technique.

14. A medical device comprising:

an elongated shaft having a length;

a coil member defining a lumen, at least a portion of the coil member being disposed over at least a portion of the shaft such that the portion of the shaft extends within the lumen, wherein the coil member is directly attached to the shaft at a first location along the length of the shaft;

a tubular attachment member disposed within the lumen of the coil and disposed about the elongate shaft at a second location along the length of the shaft, the second location being spaced from the first location, the tubular attachment member being connected to the shaft, and the coil being connected to the tubular attachment member, wherein the first location along the length of the shaft is proximal of the tubular attachment member, and wherein the coil member extends both proximally and distally of the tubular attachment; and

wherein the tubular attachment member is connected to the elongated shaft using a first attachment technique, and the coil member is connected to the tubular attachment member using a second attachment technique different from the first attachment technique.

15. The medical device of claim 14, wherein the first location is located at a position more proximal than the second location along the length of the shaft.

16. The medical device of claim 14, wherein the coil member includes a length and includes a proximal end and a distal end;

and wherein the proximal end of the coil member is connected to the shaft at the first location along the length of the shaft.

17. The medical device of claim 14, wherein the coil member comprises a metal alloy having a Unified Numbering System (UNS) designation of R30035.

18. The medical device of claim 14, further including an elongated shaping structure, and a portion of the shaping structure is disposed between and connected to the shaft and the tubular attachment member.

19. The medical device of claim 18, wherein the shaft includes a distal end, and the shaping structure is a shaping ribbon that includes a distal portion that extends distally beyond the distal end of the shaft.

20. The medical device of claim 14, wherein the tubular attachment member is connected to the shaft using an attachment technique employing LASER energy.

21. The medical device of claim 14, wherein the tubular attachment member is connected to the shaft using a LASER diode soldering technique.

22. The medical device of claim 14, wherein the coil member is connected to the tubular attachment member using an attachment technique employing LASER energy.

23. The medical device of claim 14, wherein the coil member is connected to tubular attachment member using a LASER welding technique.

24. A guidewire comprising:

an elongated shaft including a length, a proximal section and a distal section;

a coil member defining a lumen, at least a portion of the coil member being disposed over at least a portion of the shaft such that the portion of the shaft extends within the lumen, wherein the coil member is directly attached to the shaft at a first location along the length of the shaft;

means for indirectly attaching the coil member to the shaft at a second location along the length of the shaft and for maintaining the axial and lateral position of the coil relative to the shaft, wherein the first location along the length of the shaft is proximal of the means for indirectly attaching the coil member to the shaft at a second location along the length of the shaft, and wherein the coil member extends both proximally and distally of the means for indirectly attaching the coil member to the shaft at a second location along the length of the shaft; and

wherein the means for indirectly attaching the coil member to the shaft at a second location along the length of the shaft and for maintaining the axial and lateral position of the coil relative to the shaft is connected to the elongated shaft using a first attachment technique, and the coil member is connected to the means for indirectly attaching the coil member to the shaft at a second location along the length of the shaft and for maintaining the axial and lateral position of the coil relative to the shaft using a second attachment technique different from the first attachment technique.