Dust collector for a vacuum cleaner

• US 7,318,848 B2
• Filed: 12/28/2004
• Issued: 01/15/2008
• Est. Priority Date: 12/28/2004
• Status: Expired due to Fees

• Current Assignee: Star Comgistic Capital Co., Ltd.
• Original Assignee: Tsann KUEN Enterprise Company Limited
• Inventors: Lee, Hei-Wang
• Primary Examiner(s): Smith; Duane
• Assistant Examiner(s): Pham; Minh-Chau T.
• Application Number:
  US11/023,927
• Publication Number:
  US 20060137301A1
• Time in Patent Office: 1,113 Days
• Field of Search: 552/89, 552/83, 552/84, 553/01, 553/04, 55D/IG.3, 952/77, 952/78, 153/47, 153/52
• US Class Current: 55/283
• CPC Class Codes: A47L 9/102 Dust separators cyclones A47L9/16
• CPC Class Codes: A47L 9/127 tube- or sleeve-shaped
• CPC Class Codes: A47L 9/1409 Rigid filtering receptacles dust collecting receptacles for cyclones A47L9/1683
• CPC Class Codes: A47L 9/20 Means for cleaning filters
• CPC Class Codes: B01D 2201/313 Means for protecting the filter from the incoming fluid, e.g. shields
• CPC Class Codes: B01D 2273/30 Means for generating a circulation of a fluid in a filtration system, e.g. using a pump or a fan
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/64 arranged concentrically or coaxially
• CPC Class Codes: B01D 46/681 by scrapers, brushes or the like
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A dust collector is disposed between an intake port and an exhaust port in a vacuum cleaner. Air flows from the intake port into the exhaust port along an airflow path in the dust collector. The dust collector includes a dust-collecting net disposed in the path, and a dust-brushing unit. When air flows from the intake port into the exhaust port, a plurality of dust brushes of the dust-brushing unit rotate to brush the net so as to remove dust from the net. Therefore, air can flow unimpeded through the net.

Claims

1. A dust collector for a vacuum cleaner, the vacuum cleaner having a cleaner body that is formed with an intake port and an exhaust port, said dust collector being adapted to be disposed within the cleaner body between the intake port and exhaust port and comprising:

a dust-collecting main seat including a first dust-collecting chamber that has an upper end opening, and a first inlet that is adapted to be disposed between and to be in fluid communication with the intake port in the cleaner body and said first dust-collecting chamber;

a mounting seat connected removably to said dust-collecting main seat and disposed within said upper end opening of said first dust-collecting chamber, said mounting seat including a bottom plate, and an intake tube projecting downwardly from said bottom plate and having a plurality of vent holes; and

a dust-bushing unit including a rotatable brush holder rotatable relative to said dust-collecting main seat in response to flow of air from the intake port in the cleaner body into the exhaust port in the cleaner, a dust-collecting net covering said vent holes in said mounting seat, and a plurality of dust brushes attached to said rotatable brush holder and brushing said dust-collecting net so as to remove dust from said dust-collecting net when said rotatable brush holder rotates relative to said dust-collecting main seat;

whereby, when sucked into the intake port in the cleaner body, air flows from the intake port into the exhaust port, and therefore rotates said rotatable brush holder relative to said dust-collecting main seat so as to remove dust from said dust-collecting net by said dust brushes;

wherein said mounting seat further includes a wheel chamber disposed directly above said intake tube, said dust-brushing unit further including a vane wheel disposed rotatably within said wheel chamber in said mounting seat and connected to said rotatable brush holder so as to allow for synchronous rotation of said vane wheel and said rotatable brush holder when air flows from the intake port into the exhaust port;

wherein said mounting seat further includes a mounting plate disposed above said bottom plate and defining said wheel chamber, and a wind-guiding chamber disposed between said bottom plate and said mounting plate and having a wind-guiding outlet that guides air from said intake tube into said wheel chamber.

2. The dust collector as claimed in claim 1, wherein said rotatable brush holder includes two diametrically opposed vertical mounting walls that are spaced apart from each other by a distance slightly larger than a diameter of said intake tube, said dust brushes being secured to said mounting walls of said rotatable brush holder and extending toward said intake tube, said dust brushes secured to one of said mounting wails being staggered with respect to said dust brushes secured to the other of said mounting walls.

3. The dust collector as claimed in claim 1, wherein said bottom plate of said mounting seat has a second inlet, said intake tube of said mounting seat including a cylindrical surrounding wall having an upper end secured within said second inlet in said bottom plate, and a connecting wall having an outer periphery connected fixedly to a lower end of said cylindrical surrounding wall, and a first rod hole formed through said connecting wall of said intake tube, said mounting plate of said mounting seat having a second rod hole disposed directly above said first rod hole in said connecting wall of said intake tube, said dust-brushing unit further including a connecting rod extending through both said first rod hole in said connecting wall of said intake tube and said second rod hole in said mounting plate and connecting said vane wheel fixedly to said rotatable brush holder.

4. The dust collector as claimed in claim 1, further comprising a pre-separating seat that is disposed within said first dust-collecting chamber in said dust-collecting main seat and that receives said intake tube of said mounting seat, said pre-separating seat being formed with a plurality of vent holes such that air can flow from the intake port into said intake tube only through said vent holes in said pre-separating seat said vent holes in said pre-separating seat being sized so as to allow for passage of fine dust particles therethrough, said dust-collecting net of said dust-brushing unit having a plurality of meshes that are sized so as to prevent passage of fine dust particles therethrough, whereby, when incoming dust-laden air enters into said first dust-collecting chamber in said dust-collecting main seat via said first inlet, said pre-separating seat can prevent coarse dust particles, which are more bulky than the fine dust particles, from approaching said intake tube.

5. The dust collector as claimed in claim 4, wherein said pre-separating seat includes:

a horizontal base wall, said vent holes in said pre-separating seat being vertical and being formed through said horizontal base wall;

a surrounding wall extending upwardly from an outer periphery of said horizontal base wall; and

a wind-guiding plate extending upwardly from said horizontal base wall and abutting against a bottom surface of said bottom plate of said mounting seat, a space among said bottom plate, said horizontal bottom wall of said pre-separating seat, and said surrounding wall of said pre-separating seat being divided by said wind-guiding plate into a dust-removing chamber and a second dust-collecting chamber, said rotatable brush holder being disposed rotatably within said dust-removing chamber, said wind-guiding plate having two opposite vertical sides, one of said vertical sides being connected fixedly to said surrounding wall of said pre-separating seat, the other of said vertical sides being spaced apart from said surrounding wall of said pre-separating seat to define a wind-guiding port therebetween, rotation of said rotatable brush holder and said dust brushes within said dust-removing chamber resulting in movement of the fine dust particles from said dust-removing chamber into said second dust-collecting chamber.

6. The dust collector as claimed in claim 5, wherein said dust-collecting main seat further includes:

a bottom wall, through which said first inlet extends;

a bottom wall, through which said first inlet extends;

a dust-collecting main wall extending upwardly from an outer periphery of said bottom wall; and

an air-guiding tube having a lower end connected fixedly to said bottom wall of said dust-collecting main seat and disposed around said first inlet, and an upper end outlet that is oriented so as to guide the incoming dust-laden air to flow toward a portion of said dust-collecting main wall disposed above said air-guiding tube, said first dust-collecting chamber being defined among said air-guiding tube, said bottom wall of said dust-collecting main seat, and said dust-collecting main wall of said dust-collecting main seat.

7. A dust collector for a vacuum cleaner, the vacuum cleaner having a cleaner body that is formed with an intake port and an exhaust port, said dust collector being adapted to be disposed within the cleaner body and comprising:

a dust-collecting main seat including a bottom wall, a dust-collecting main wall extending upwardly from an outer periphery of said bottom wall of said dust-collecting main seat, a first dust-collecting chamber, a dust-removing chamber spaced apart from said first dust-collecting chamber, and a vertical intake tube disposed fixedly within said dust-removing chamber and having a plurality of vent holes;

a dust-brushing unit including a rotatable brush holder rotatable within said dust-removing chamber in said dust-collecting main seat in response to flow of air from the intake port in the cleaner body into the exhaust port in the cleaner, a dust-collecting net covering said vent holes in said intake tube, and a plurality of dust brushes attached to said rotatable brush holder and brushing said dust-collecting net so as to remove dust from said dust-collecting net when said rotatable brush holder rotates within said dust-collecting main seat; and

a pre-separating seat disposed on and above said dust-collecting main seat and including a top wall, a surrounding wall extending from said top wall of said pre-separating seat toward said dust-collecting main wall of said dust-collecting main seat, a base wall disposed between said top wall of said pre-separating seat and said dust-collecting main seat and defining a top end of said first dust-collecting chamber, and a guiding chamber defined among said base wall, said surrounding wall of said pre-separating seat, and said top wall, said base wall being formed with a plurality of vent holes that are in fluid communication with both said first dust-collecting chamber and said guiding chamber and that are sized so as to permit passage of fine dust particles therethrough;

wherein air flows from the intake port into the exhaust port along an airflow path including said first inlet in said dust-collecting main seat, said first dust-collecting chamber in said dust-collecting main seat, said vent holes in said base wall of said pre-separating seat, said guiding chamber in said pre-separating seat, said dust-removing chamber in said dust-collecting main seat, and said vent holes in said intake tube of said dust-collecting main seat;

wherein said dust-collecting main seat further includes a second dust collecting chamber, and a wind-guiding port in fluid communication with both said second dust-collecting chamber and said dust-removing chamber.

8. The dust collector as claimed in claim 7, wherein said dust-collecting main seat further includes a partition member for defining said dust-removing chamber and said first and second dust-collecting chambers in said dust-collecting main seat.

9. The dust collector as claimed in claim 7, wherein said dust-collecting main seat further includes a wheel chamber disposed under said dust-removing chamber, said dust-brushing unit further including a vane wheel connected to said rotatable brush holder so as to allow for synchronous rotation with said rotatable brush holder.

10. The dust collector as claimed in claim 9, wherein said dust-brushing unit further includes a cover plate defining a bottom end of said wheel chamber and having a discharge hole that is adapted to be in fluid communication with both the exhaust port in the cleaner body and said wheel chamber, and a filtering net covering said discharge hole.

11. The dust collector as claimed in claim 10, wherein said dust-brushing unit further includes a vertical connecting rod connecting said vane wheel fixedly to said rotatable brush holder, said rotatable brush holder including two diametrically opposed vertical mounting walls that are spaced apart from each other by a distance slightly larger than a diameter of said intake tube, said dust brushes being secured to said mounting walls of said rotatable brush holder and extending toward said intake tube, said dust brushes secured to one of said mounting walls being staggered with respect to said dust brushes secured to the other of said mounting walls.

12. A dust collector for a vacuum cleaner, the vacuum cleaner having a cleaner body that is formed with an intake port and an exhaust port, said dust collector being adapted to be disposed within the cleaner body between the intake port and exhaust port and comprising:

a dust-collecting main seat including a first dust-collecting chamber that has an upper end opening, and a first inlet mat is adapted to be disposed between and to be in fluid communication with the intake port in the cleaner body and said first dust-collecting chamber;

a mounting seat connected removably to said dust-collecting main seat and disposed within said upper end opening of said first dust-collecting chamber, said mounting seat including a bottom plate, and an intake tube projecting downwardly from said bottom plate and having a plurality of vent holes;

a dust-brushing unit including a rotatable brush holder rotatable relative to said dust-collecting main seat in response to flow of air from the intake port in the cleaner body into the exhaust port in the cleaner, a dust-collecting net covering said vent holes in said mounting seat, and a plurality of dust brushes attached to said rotatable brush holder and brushing said dust-collecting net so as to remove dust from said dust-collecting net when said rotatable brush holder rotates relative to said dust-collecting main seat;

whereby, when sucked into the intake port in the cleaner body, air flows from the intake port into the exhaust port, and therefore rotates said rotatable brush holder relative to said dust-collecting main seat so as to remove dust from said dust-collecting net by said dust brushes; and

a pre-separating seat that is disposed within said first dust-collecting chamber in said dust-collecting main seat and that receives said intake tube of said mounting seat, said pre-separating seat being formed with a plurality of vent holes such that air can flow from the intake port into said intake tube only through said vent holes in said pre-separating seat, said vent holes in said pre-separating seat being sized so as to allow for passage of fine dust particles therethrough, said dust-collecting net of said dust-brushing unit having a plurality of meshes that are sized so as to prevent passage of fine dust particles therethrough, whereby, when incoming dust-laden air enters into said first dust-collecting chamber in said dust-collecting main seat via said first inlet, said pre-separating seat can prevent coarse dust particles, which are more bulky than the fine dust particles, from approaching said intake tube;

wherein said pre-separating seat includes;

a horizontal base wall, said vent holes in said pre-separating seat being vertical and being formed through said horizontal base wall;

a surrounding wall extending upwardly from an outer periphery of said horizontal base wall; and

a wind-guiding plate extending upwardly from said horizontal base wall and abutting against a bottom surface of said bottom plate of said mounting seat, a space among said bottom plate, said horizontal bottom wall of said pre-separating seat, and said surrounding wall of said pre-separating seat being divided by said wind-guiding plate into a dust-removing chamber and a second dust-collecting chamber, said rotatable brush holder being disposed rotatably within said dust-removing chamber, said wind-guiding plate having two opposite vertical sides, one of said vertical sides being connected fixedly to said surrounding wall of said pre-separating seat, the other of said vertical sides being spaced apart from said surrounding wall of said pre-separating seat to define a wind-guiding port therebetween, rotation of said rotatable brush holder and said dust brushes within said dust-removing chamber resulting in movement of the fine dust particles from said dust-removing chamber into said second dust-collecting chamber.

13. The dust collector as claimed in claim 12, wherein said mounting seat further includes a wheel chamber disposed directly above said intake tube, said dust-brushing unit further including a vane wheel disposed rotatably within said wheel chamber in said mounting seat and connected to said rotatable brush holder so as to allow for synchronous rotation of said vane wheel and said rotatable brush holder when air flows from the intake port into the exhaust port.

14. The dust collector as claimed in claim 13, wherein said rotatable brush holder includes two diametrically opposed vertical mounting walls that are spaced apart from each other by a distance slightly larger than a diameter of said intake tube, said dust brushes being secured to said mounting walls of said rotatable brush holder and extending toward said intake tube, said dust brushes secured to one of said mounting walls being staggered with respect to said dust brushes secured to the other of said mounting walls.

15. The dust collector as claimed in claim 13, wherein said mounting seat further includes a mounting plate disposed above said bottom plate and defining said wheel chamber, and a wind-guiding chamber disposed between said bottom plate and said mounting plate and having a wind-guiding outlet that guides air from said intake tube into said wheel chamber.

16. The dust collector as claimed in claim 15, wherein said bottom plate of said mounting seat has a second inlet, said intake tube of said mounting seat including a cylindrical surrounding wall having an upper end secured within said second inlet in said bottom plate, and a connecting wall having an outer periphery connected fixedly to a lower end of said cylindrical surrounding wall, and a first rod hole formed through said connecting wall of said intake tube, said mounting plate of said mounting seat having a second rod hole disposed directly above said first rod hole in said connecting wall of said intake tube, said dust-brushing unit further including a connecting rod extending through both said first rod hole in said connecting wall of said intake tube and said second rod hole in said mounting plate and connecting said vane wheel fixedly to said rotatable brush holder.

17. The dust collector as claimed in claim 12, wherein said dust-collecting main seat further includes:

a bottom wall, through which said first inlet extends;

a dust-collecting main wall extending upwardly from an outer periphery of said bottom wall; and

an air-guiding tube having a lower end connected fixedly to said bottom wall of said dust-collecting main seat and disposed around said first inlet, and an upper end outlet that is oriented so as to guide the incoming dust-laden air to flow toward a portion of said dust-collecting main wall disposed above said air-guiding tube, said first dust-collecting chamber being defined among said air-guiding tube, said bottom wall of said dust-collecting main seat, and said dust-collecting main wall of said dust-collecting main seat.

18. A dust collector for a vacuum cleaner, the vacuum cleaner having a cleaner body that is formed with an intake port and an exhaust port, said dust collector being adapted to be disposed within the cleaner body and comprising:

a dust-collecting main seat including a bottom wall, a dust-collecting main wall extending upwardly from an outer periphery of said bottom wall of said dust-collecting main seat, a first dust-collecting chamber, a dust-removing chamber spaced apart from said first dust-collecting chamber, and a vertical intake tube disposed fixedly within said dust-removing chamber and having a plurality of vent holes;

a dust-brushing unit including a rotatable brush holder rotatable within said dust-removing chamber in said dust-collecting main seat in response to flow of air from the intake port in the cleaner body into the exhaust port in the cleaner, a dust-collecting net covering said vent holes in said intake tube, and a plurality of dust brushes attached to said rotatable brush holder and brushing said dust-collecting net so as to remove dust from said dust-collecting net when said rotatable brush holder rotates within said dust-collecting main seat; and

a pre-separating seat disposed on and above said dust-collecting main seat and including a top wall, a surrounding wall extending from said top wall of said pre-separating seat toward said dust-collecting main wall of said dust-collecting main seat, a base wall disposed between said top wall of said pre-separating seat and said dust-collecting main seat and defining a top end of said first dust-collecting chamber, and a guiding chamber defined among said base wall, said surrounding wall of said pre-separating seat, and said top wall, said base wall being formed with a plurality of vent holes that are in fluid communication with both said first dust-collecting chamber and said guiding chamber and that are sized so as to permit passage of fine dust particles therethrough;

wherein air flows from the intake port into the exhaust port along an airflow path including said first inlet in said dust-collecting main seat, said first dust-collecting chamber in said dust-collecting main seat, said vent holes in said base wall of said pre-separating seat, said guiding chamber in said pre-separating seat, said dust-removing chamber in said dust-collecting main seat, and said vent holes in said intake tube of said dust-collecting main seat;

wherein said dust-collecting main seat further includes a wheel chamber disposed under said dust-removing chamber, said dust-brushing unit further including a vane wheel connected to said rotatable brush holder so as to allow for synchronous rotation with said rotatable brush holder;

wherein said dust-brushing unit further includes a cover plate defining a bottom end of said wheel chamber and having a discharge hole that is adapted to be in fluid communication with both the exhaust port in the cleaner body and said wheel chamber, and a filtering net covering said discharge hole.

19. The dust collector as claimed in claim 18, wherein said dust-collecting main seat further includes a second dust-collecting chamber, and a wind-guiding port in fluid communication with both said second dust-collecting chamber and said dust-removing chamber.

20. The dust collector as claimed in claim 19, wherein said dust-collecting main seat further includes a partition member for defining said dust-removing chamber and said first and second dust-collecting chambers in said dust-collecting main seat.

21. The dust collector as claimed in claim 18, wherein said dust-brushing unit further includes a vertical connecting rod connecting said vane wheel fixedly to said rotatable brush holder, said rotatable brush holder including two diametrically opposed vertical mounting walls that are spaced apart from each other by a distance slightly larger than a diameter of said intake tube, said dust brushes being secured to said mounting walls of said rotatable brush holder and extending toward said intake tube, said dust brushes secured to one of said mounting walls being staggered with respect to said dust brushes secured to the other of said mounting walls.