Sensing apparatus and method

• US 7,319,319 B2
• Filed: 02/22/2007
• Issued: 01/15/2008
• Est. Priority Date: 10/30/2001
• Status: Expired due to Fees

• Current Assignee: TT electronics Technology Ltd. (TT Electronics PLC)
• Original Assignee: TT electronics Technology Ltd. (TT Electronics PLC)
• Inventors: Doyle, Richard Allen, Howard, Mark Anthony, Kreit, Darran, Jones, Ross Peter, James, David Alun, Sills, Colin Stuart
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US11/677,803
• Publication Number:
  US 20070139040A1
• Time in Patent Office: 327 Days
• Field of Search: 32420724-20725, 324/207.11, 324/239, 324/207.15, 324/228, 324/244, 324/260
• US Class Current: 324/207.24
• CPC Class Codes: G01D 5/2073 by movement of a single coil with respect to two or more coils

Abstract

There is described a sensor comprising an excitation winding, a signal generator operable to generate an excitation signal and arranged to apply the generated excitation signal to the excitation winding, a sensor winding electromagnetically coupled to the excitation winding and a signal processor operable to process a periodic electric signal generated in the sensor winding when the excitation signal is applied to the excitation winding by the signal generator to determine a value of a sensed parameter. The excitation signal comprises a periodic carrier signal having a first frequency modulated by a periodic modulation signal having a second frequency, the first frequency being greater than the second frequency. In this way, the sensor is well suited to using digital processing techniques both to generate the excitation signal and to process the signal induced in the sensor windings. In an embodiment, the sensor is used to detect the relative position of two members. In other embodiments, the sensor is used to detect environmental factors such as temperature and humidity.

Claims

1. A position sensor comprising:

first and second members which are movable relative to each other along a measurement direction, the first member comprising first and second excitation windings and a sensor winding, and the second member comprising an intermediate coupling element, wherein the electromagnetic coupling between the first excitation winding and the intermediate coupling element varies with the relative position along the measurement direction of the first and second members in accordance with a first function and the electromagnetic coupling between the second excitation winding and the intermediate coupling element varies with the relative position along the measurement direction of the first and second members in accordance with a second function which is different from the first function;

a signal generator operable to generate first and second excitation signals and to apply the first and second excitation signals to the first and second excitation windings respectively, the first excitation signal comprising a first periodic carrier signal having a first frequency modulated by a first periodic modulation signal having a second frequency and the second excitation signal comprising a second periodic carrier signal at the first frequency modulated by a second periodic modulation signal at the second frequency, wherein in response to the first and second excitation signals being applied to said first and second excitation windings, a periodic electric signal is generated in the sensor winding having a timing which varies in accordance with the relative position of the first and second members along the measurement direction;

a demodulator operable to demodulate the periodic electric signal generated in the sensor winding to obtain a signal at the second frequency; and

a signal processor operable to process the signal at the second frequency output by the demodulator in response to the first and second excitation signals being respectively applied to the first and second excitation windings to determine a first timing measurement representative of the relative position along the measurement direction of the first and second members,

wherein the signal generator is further operable to generate a third excitation signal and to apply the first and third excitation signals to the first and second excitation windings respectively, the third excitation signal comprising a third periodic carrier signal at the first frequency modulated by a third periodic modulation signal at the third frequency, the third periodic modulation signal being in anti-phase with the second periodic modulation signal,

wherein the signal processor is operable to process the signal at the second frequency output by the demodulator in response to the first and third excitation signals being respectively applied to the first and second excitation windings to determine a second timing measurement, and

wherein the position sensor is operable to determine a position value using the first and second timing measurements.

2. A position sensor according to claim 1, wherein the first and second excitation windings and the sensor winding are arranged so that said first and second functions vary sinusoidally with position with the same period but are out of phase with each other.

3. A position sensor according to claim 2, wherein the first and second functions are one quarter of a cycle out of phase with each other.

4. A position sensor according to claim 1, wherein the second periodic modulation signal has the same waveform, but is out of phase with, the first periodic modulation signal.

5. A position sensor according to claim 4, wherein the second periodic modulation signal is one quarter of a cycle out of phase with the first periodic modulation signal.

6. A position sensor according to claim 1, wherein the first and second members are relatively movable along a linear direction.

7. A position sensor according to claim 1, wherein each excitation winding is formed by a conductive track on a planar substrate.

8. A position sensor according to claim 7, wherein the excitation winding effectively comprises a plurality of loops arranged so that current flowing through the excitation winding flows around at least one of the loops in an opposite direction to at least one other of the loops.

9. A position sensor according to claim 1, wherein the signal generator comprises:

a digital carrier signal generator operable to generate a digital carrier signal at the first frequency;

a digital modulation signal generator operable to generate a digital modulation signal at the second frequency; and

a digital mixer arranged to mix the digital carrier signal and the digital modulation signal to generate a digital excitation signal.

10. A position sensor according to claim 9, wherein the digital carrier signal generator is arranged to generate the digital carrier signal with a square waveform.

11. A position sensor according to claim 9, wherein the digital modulation signal generator is arranged to generate the digital modulation signal with a pulse width modulation type waveform forming a digital representation of a sinusoidal wave.

12. A position sensor according to claim 11, wherein the signal generator further comprises analogue driving circuitry for generating the excitation signal in accordance with the digital excitation signal output by the digital mixer.

13. A position sensor according to claim 1, wherein said second frequency is in the range 100 Hz to 100 kHz.

14. A position sensor according to claim 1, wherein said first frequency is above 1 MHz.

15. A position sensor according to claim 1, wherein the sensor winding is formed by a conductive track on a planar substrate.

16. A position sensor according to claim 15, wherein the sensor winding is formed in a single loop.

17. A position sensor according to claim 1, wherein the demodulator comprises:

a cross-over switch arranged to be switched at the first frequency in order to rectify the signal generated in the sensor winding; and

a filter arranged to filter the rectified signal output by the cross-over switch.

18. A position sensor according to claim 17, wherein the filter comprises a band-pass filter at the second frequency.

19. A position sensor according to claim 1, wherein the signal processor comprises a phase detector operable to detect the phase of said signal at the second frequency output by the demodulator in order to determine a value representative of the parameter being measured.

20. A position sensor according to claim 1, wherein the signal processor comprises a comparator arranged to compare the signal at the second frequency output by the demodulator with a reference voltage in order to generate a square wave signal.

21. A position sensor according to claim 20, wherein the signal processor further comprises a digital signal processor operable to process the signal at the second frequency output by the demodulator to determine the value of the parameter being measured.

22. A position sensor according to claim 21, wherein the digital signal processor comprises:

a pulse stream generator operable to generate a stream of pulses;

a gate arranged to receive the stream of pulses output by the pulse stream generator and the square wave signal output by the comparator, wherein the gate is operable to either pass or block the received stream of pulses in accordance with said received square wave signal;

a counter operable to count the number of pulses of the pulse stream passed by the digital gate; and

means for determining a value representative of the parameter being measured from the number of pulses counted by the counter.

23. A position sensor according to claim 22, wherein the determining means is operable to identify the timings, relative to a reference signal at the second frequency, of the first pulse and the last pulse of a sequence of pulses received by the counter in order to determine the timing of the signal generated in the sensor winding.

24. A position sensor according to claim 23, wherein the signal output by the demodulator has an average voltage level, wherein the comparator is arranged to compare the signal output by the demodulator with a reference voltage which is different from said reference voltage level, and wherein the determining means is operable to identify the timings, relative to the reference signal at the second frequency, of both the first pulse and the last pulse of a sequence of pulses received by the counter in order to determine the timing of the midpoint of the sequence of pulses.

25. A position sensor comprising:

first and second members which are movable relative to each other along a measurement direction, the first member comprising first and second excitation windings, and the second member comprising a sensor winding, wherein the electromagnetic coupling between the first excitation winding and the sensor winding varies with the relative position along the measurement direction of the first and second members in accordance with a first function and the electromagnetic coupling between the second excitation winding and the sensor winding varies with the relative position along the measurement direction of the first and second members in accordance with a second function which is different from the first function;

a signal generator operable to generate first and second excitation signals and to apply the first and second excitations signals to the first and second excitation windings respectively, the first excitation signal comprising a first periodic carrier signal having a first frequency modulated by a first periodic modulation signal having a second frequency and the second excitation signal comprising a second periodic carrier signal at the first frequency modulated by a second periodic modulation signal at the second frequency, wherein in response to the first and second excitation signals being applied to said first and second excitation windings, a periodic electric signal is generated in the sensor winding having a timing which varies in accordance with the relative position of the first and second members along the measurement direction;

a demodulator operable to demodulate the periodic electric signal generated in the sensor winding to obtain a signal at the second frequency; and

a signal processor operable to process the signal at the second frequency output by the demodulator in response to the first and second excitation signals being respectively applied to the first and second excitation windings to determine a first timing measurement representative of the relative position along the measurement direction of the first and second members,

wherein the signal generator is further operable to generate a third excitation signal and to apply the first and third excitation signals to the first and second excitation windings respectively, the third excitation signal comprising a third periodic carrier signal at the first frequency modulated by a third periodic modulation signal at the third frequency, the third periodic modulation signal being in anti-phase with the second periodic modulation signal,

wherein the signal processor is operable to process the signal at the second frequency output by the demodulator in response to the first and third excitation signals being respectively applied to the first and second excitation windings to determine a second timing measurement, and

wherein the position sensor is operable to determine a position value using the first and second timing measurements.