Diagnostic data gathering apparatus and method

• US 7,320,103 B2
• Filed: 08/24/2004
• Issued: 01/15/2008
• Est. Priority Date: 08/24/2004
• Status: Active Grant

• Current Assignee: Kraft Foods Group Brands LLC (The Kraft Heinz Company)
• Original Assignee: Kraft Foods Holdings Incorporated (Altria Group, Inc.)
• Inventors: Filipovic, Dragan
• Primary Examiner(s): Lamarre; Guy
• Assistant Examiner(s): Alphonse; Fritz
• Application Number:
  US10/924,576
• Publication Number:
  US 20060048025A1
• Time in Patent Office: 1,239 Days
• Field of Search: 714/799, 714/798, 714/775, 714/809, 714/814, 714/821, 714/55, 714/51, 714/47, 714/39, 714/712
• US Class Current: 714/799
• CPC Class Codes: G01R 31/302 Contactless testing G01R31/66 takes precedence
• CPC Class Codes: G05B 2219/31479 Operator select part of process he wants to see, video image is displayed
• CPC Class Codes: G05B 2219/32403 Supervisory control, monitor and control system, by operator or automatic
• CPC Class Codes: G05B 23/0264 Control of logging system, e.g. decision on which data to store; time-stamping measurements
• CPC Class Codes: G07C 3/005 during manufacturing process
• CPC Class Codes: G07C 3/08 Registering or indicating the production of the machine either with or without registering working or idle time

Abstract

Process data and video data as pertains to the operation of an item of equipment is received and temporarily captured and stored in a rolling window that includes a plurality of different points in time. Upon detecting a predetermined operating condition of interest with respect to the item of equipment, at least a portion of the data as then presently appears in the rolling window is non-temporarily stored to render such data available for subsequent analysis. These steps are then preferably reset to permit automated and unattended capture of similar information as corresponds to future operating conditions of interest.

Claims

1. A diagnostic data gathering method for use with at least one item of equipment, comprising:

receiving process data at a plurality of different points in time as corresponds to operation of the item of equipment;

receiving video data at a plurality of different points in time as corresponds to operation of the item of equipment;

temporarily storing the process data and the video data in a rolling window that includes a plurality of the different points in time including at least 5 seconds of the process data and video data just previous to a present time;

automatically monitoring at least a first predetermined operating condition with respect to the item of equipment;

upon detecting the first predetermined operating condition, automatically non-temporarily storing at least a plurality of the process data and the video data as appears in the rolling window at a time that is at least temporally proximal to when the first predetermined operating condition is detected to provide a captured window of process data and video data.

2. The method of claim 1 wherein receiving process data further comprises receiving process data regarding states of a plurality of different mechanical elements of the item of equipment.

3. The method of claim 1 wherein receiving video data further comprises receiving at least two separate video feeds as correspond to two separate video cameras.

4. The method of claim 1 wherein receiving video data further comprises receiving still video images.

5. The method of claim 1 wherein:

receiving process data further comprises receiving process data samples at a first frequency of sampling;

receiving video data further comprises receiving video data samples at a second frequency of sampling, which second frequency of sampling is different than the first frequency of sampling.

6. The method of claim 5 wherein temporarily storing the process data and the video data in a rolling window that includes a plurality of the different points in time further comprises temporarily storing the process data and the video data in a rolling window that comprises a rolling window of dynamically user-programmable duration.

7. The method of claim 1 wherein monitoring at least a first predetermined operating condition with respect to the item of equipment further comprises monitoring at least a first predetermined operating condition as corresponds to a failure state for the item of equipment.

8. The method of claim 7 wherein the failure state for the item of equipment comprises a jam condition.

9. The method of claim 1 and further comprising automatically deleting process data and video data as was received subsequent to the rolling window and which process data and video data was not otherwise non-temporarily stored.

10. The method of claim 1 wherein temporarily storing the process data and the video data further comprises temporarily storing the process data and the video data in synchronicity with one another.

11. The method of claim 1 and further comprising:

selecting a sampling frequency for receiving the process data from amongst a plurality of different sampling frequencies;

and wherein receiving the process data further comprises receiving the process data in accordance with the sampling frequency.

12. The method of claim 1 and further comprising:

selecting a particular operating condition from amongst a plurality of different operating conditions to be the first predetermined operating condition.

13. The method of claim 1 wherein monitoring at least a first operating condition with respect to the item of equipment further comprises monitoring a plurality of operating conditions with respect to the item of equipment.

14. The method of claim 13 wherein upon detecting the first predetermined operating condition, non-temporarily storing at least a plurality of the process data and the video data further comprises, upon detecting any of the plurality of operating conditions, non-temporarily storing the at least a plurality of the process data and the video data.

15. The method of claim 1 and further comprising:

providing a user-assertable trigger;

upon detecting assertion of the user-assertable trigger, non-temporarily storing at least a plurality of the process data and the video data as appears in the rolling window at a time that is at least temporally proximal to when the user-assertable trigger is detected to provide a captured window of process data and video data.

16. A diagnostic data gathering apparatus comprising:

a plurality of equipment operation process data inputs;

a plurality of equipment operation video data inputs;

a first memory operably coupled to the plurality of equipment operation process data inputs and the plurality of equipment operation video data inputs and having temporarily stored therein a rolling window of data comprising equipment operation process data and equipment operation video data as correspond to a plurality of different points in time including at least 5 seconds of equipment operation process data and equipment operation video data just previous to a present time;

an equipment operating state input;

a second memory operably coupled to the first memory and having non-temporarily stored therein a captured data event comprising at least portions of at least one rolling window of data as was temporarily stored in the first memory at a time that was at least substantially contemporaneous with occurrence of a predetermined equipment operating state;

a data capture trigger operably coupled to the equipment operating state input and being operably coupled to the first memory.

17. The diagnostic data gathering apparatus of claim 16 wherein at least some of the plurality of equipment operation process data inputs are operably coupled to process data outputs of a single piece of equipment.

18. The diagnostic data gathering apparatus of claim 17 wherein at least some of the plurality of equipment operation video data inputs are each operably coupled to a video input device.

19. The diagnostic data gathering apparatus of claim 18 wherein at least one of the video input devices is positioned to provide a view of a portion of the single piece of equipment.

20. The diagnostic data gathering apparatus of claim 16 wherein at least one of the plurality of equipment operation video data inputs comprises a still video data input.

21. The diagnostic data gathering apparatus of claim 20 wherein all of the plurality of equipment operation video data inputs comprise still video data inputs.

22. The diagnostic data gathering apparatus of claim 16 wherein the rolling window of data as non-temporarily stored in the first memory comprises equipment operation process data and equipment operation video data that are stored in synchronicity with one another with respect to their corresponding original occurrences in time.

23. The diagnostic data gathering apparatus of claim 16 wherein the second memory has sufficient capacity to store a plurality of the captured data events.

24. The diagnostic data gathering apparatus of claim 16 and further comprising:

a user-assertable trigger;

and wherein the data capture trigger is further operably coupled to the user-assertable trigger.

25. The diagnostic data gathering apparatus of claim 16 wherein the data capture trigger further comprises trigger means for responding to a predetermined equipment operating state as detected via the equipment operating state input.

26. The diagnostic data gathering apparatus of claim 25 wherein responding to the predetermined equipment operating state comprises moving at least portions of a rolling window of data as is temporarily stored in the first memory at a time that is at least substantially contemporaneous with occurrence of the predetermined equipment operating state to the second memory for non-temporary storage as a captured data event.

27. The diagnostic data gathering apparatus of claim 26 wherein moving at least portions of the rolling window of data further comprises moving all portions of the rolling window of data.

28. A diagnostic data gathering apparatus comprising:

process data input means for receiving a stream of process data as corresponds to operation of an item of equipment;

video data input means for receiving a stream of video data as corresponds to operation of the item of equipment;

a first memory for receiving the process data and the video data and for temporarily storing at least 5 seconds of the stream of process data and the stream of video data as occurs during a rolling window of time;

a second memory;

operating condition trigger means for receiving trigger information regarding at least one predetermined operating condition as regards the item of equipment and for providing a trigger signal in response to detecting the at least one predetermined operating condition to cause the stream of process data and the stream of video data as is then temporarily stored in the first memory as corresponds to the rolling window of time to be transferred to and non-temporarily stored in the second memory.

29. The diagnostic data gathering apparatus of claim 28 wherein the video data input means is further for receiving a plurality of streams of video data as corresponds to operation of the item of equipment.

30. The diagnostic data gathering apparatus of claim 29 wherein the streams of video data comprises streams of still video images.

31. The diagnostic data gathering apparatus of claim 28 wherein the rolling window of time is about ten seconds.

32. The diagnostic data gathering apparatus of claim 28 wherein the second memory has sufficient capacity to non-temporarily store the process data and the video data as correspond to a plurality of rolling windows of time.

33. The diagnostic data gathering apparatus of claim 28 wherein the first memory is further for receiving the process data and the video data and for temporarily storing the stream of process data in synchronicity with the stream of video data as occurs during the rolling window of time.