Carton insert and packaged carton

• US 7,320,406 B2
• Filed: 04/29/2005
• Issued: 01/22/2008
• Est. Priority Date: 10/31/2002
• Status: Expired due to Fees

• Current Assignee: Meadwestvaco Packaging Systems, LLC (Meadwestvaco Corporation)
• Original Assignee: Meadwestvaco Packaging Systems, LLC (Meadwestvaco Corporation)
• Inventors: Auclair, Jean-Michel
• Primary Examiner(s): FIDEI, DAVID
• Application Number:
  US11/118,055
• Publication Number:
  US 20050224390A1
• Time in Patent Office: 998 Days
• Field of Search: 206/521.9, 206/583, 206/588, 206/591, 206/593, 206/594
• US Class Current: 206/588
• CPC Class Codes: B65D 5/5045 Tubular lining and supporting elements
• CPC Class Codes: B65D 5/5061 the openings or recesses being located in different panels of a single blank B65D5/5066 takes precedence
• CPC Class Codes: B65D 81/05 maintaining contents at spaced relation from package walls, or from other contents B65D81/022, B65D81/025, B65D81/03 take precedence

Abstract

An insert suitable for placement within a carton. The insert comprises a support panel capable of supporting an article to be located within the carton, and a pair of leg panels extending convergently downwardly from the opposing side edges of the support panel into abutment at the lower edges of said leg panels. The invention also provides a package wherein a fragile item of merchandise is located within the fully folded insert and placed into a carton, such as a perfume bottle or cosmetic product. The underside of the base of such item of merchandise is conveniently spaced above from the base of the carton to reduce the risks of damage to or breakage of the article.

Claims

1. An insert suitable for placement within a carton, the insert comprising a support panel for supporting an article to be located within the carton, a plurality of article-protecting panels folded to form an enclosure for the article so that external surfaces of the article are spaced away from walls of the carton, and a pair of leg panels extending convergently downwardly from opposing side edges of said support panel into abutment at lower edges of said leg panels.

2. An insert according to claim 1, wherein each of the leg panels is provided with a foot panel, the foot panels extending away from each other from said lower edges of said leg panels respectively.

3. An insert according to claim 2, wherein the said lower edge of each leg panel is defined by a fold line along which said each leg panel is connected to a respective one of said foot panels.

4. An insert according to claim 2, wherein the foot panels are folded to extend away at an acute angle from the respective leg panels to become generally coplanar with each other and generally parallel with the said support panel.

5. An insert according to claim 2, wherein the shape and dimensions of the leg panels and foot panels are such that upon placement of said insert into the carton, the spacing between side walls of the carton causes said foot panels to bring said lower edges of the leg panels into abutment.

6. An insert according to claim 1, wherein the said leg panels are folded to form in co-operation a V-shaped configuration with said lower edges of said leg panels maintained in abutment.

7. An insert according to claim 2, wherein the support panel, one of the leg panels, and one of the foot panels extending from said one of the leg panels form a generally Z-shaped configuration.

8. An insert according to claim 1, wherein the support panel includes an article-receivable aperture.

9. An insert according to claim 1, wherein each of the leg panels is formed with at least one article-receivable aperture.

10. An insert according to claim 9 wherein each of said article-receivable apertures is defined by a tab struck from a respective one of said leg panels.

11. An insert according to claim 10 wherein the tabs are folded to form additional supporting members for the article.

12. An insert according to claim 1 wherein at least one of said article-protecting panels includes an aperture in which part of the article can be received and supported.

13. An insert according to claim 1, which is of one-piece construction.

14. An insert according to claim 1 wherein the support panel is provided with a locating tab extending from a fold line of the support panel and having a leading edge adapted to engage a cooperating formation of a panel of the insert spaced from the support panel.

15. An insert as claimed in claim 1 wherein said insert is in fully folded form that co-operate with a carton of shape and dimension that provides a close fit between said insert and said carton.

16. A package comprising a carton, an article received within said carton and an insert suitable for placement within said carton, the insert comprising a support panel for supporting said article, a plurality of article-protecting panels folded to form an enclosure for said article so that external surfaces of said article are spaced away from walls of said carton, and a pair of leg panels extending convergently downwardly from opposing side edges of said support panel into abutment at lower edges of said leg panels.

17. A package according to claim 16, wherein said article is a fragile article, said support panel including a first aperture in which said article is received, a base of said article resting upon said leg panels.

18. A package as claimed in claim 17 wherein each of said leg panels has a second aperture and a tab extending away from said second aperture such that said base of said article contained within said insert is received in said second apertures and at least part of said tabs extend from said leg panels.

19. A package according to claim 18 wherein an upper part of said article projects through a third aperture in an additional panel of said insert, said additional panel being spaced from said support panel.

20. A one-piece blank for forming an insert for placement into a carton, said insert includes a support panel for supporting an article thereon, a pair of leg panels extending from opposed side edges of said support panel and a pair of foot panels extending from respective side edges of said leg panels opposite said support panel, each of said leg panels being connected to said support panel by a first fold line, each of said foot panels being connected to an adjacent one of said leg panels by a second fold line forming an edge of said adjacent leg panel whereby folding of both said foot panels and said leg panels into generally z-shaped configurations including said support panel enables said edges of the leg panels at said second fold lines to be brought into abutment.