Method and system for mammalian joint resurfacing

• US 7,320,709 B2
• Filed: 11/24/2003
• Issued: 01/22/2008
• Est. Priority Date: 08/28/2000
• Status: Expired due to Term

• Current Assignee: Next Orthosurgical, Inc.
• Original Assignee: Advanced Bio Surfaces, Inc.
• Inventors: Porter, Christopher H., Arsenyev, Alexander, Felt, Jeffrey C., Rydell, Mark A., Buscemi, Paul J.
• Primary Examiner(s): Philogene; Pedro
• Application Number:
  US10/722,019
• Publication Number:
  US 20040107000A1
• Time in Patent Office: 1,520 Days
• Field of Search: 623/20.14, 623/20.16, 623/20.32, 623/20.33, 623/23.51, 623/23.58, 623/23.61, 623/20.15, 623/23.53
• US Class Current: 623/20.16
• CPC Class Codes: A61B 17/562 Implants for placement in joint gaps without restricting joint motion, e.g. to reduce arthritic pain
• CPC Class Codes: A61F 2/30721 Accessories
• CPC Class Codes: A61F 2/34 Acetabular cups
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3872 Meniscus for implantation between the natural bone surfaces
• CPC Class Codes: A61F 2/3877 Patellae or trochleae
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2002/30535 Special structural features of bone or joint prostheses not otherwise provided for
• CPC Class Codes: A61F 2250/0058 Additional features; Implant or prostheses properties not otherwise provided for
• CPC Class Codes: A61L 2430/24 for joint reconstruction
• CPC Class Codes: A61L 27/18 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C08G 18/10 Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
• CPC Class Codes: C08G 18/32 Polyhydroxy compounds; Polyamines; Hydroxyamines
• CPC Class Codes: C08G 18/4854 Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
• CPC Class Codes: C08G 18/61 Polysiloxanes
• CPC Class Codes: C08G 18/69 Polymers of conjugated dienes hydrogenated polymers of conjugated dienes C08G18/6208
• CPC Class Codes: C08L 75/04 Polyurethanes

Abstract

A method and system for the creation or modification of the wear surface of orthopedic joints, involving the preparation and use of one or more partially or fully preformed and procured components, adapted for insertion and placement into the body and at the joint site. In a preferred embodiment, component(s) can be partially cured and generally formed ex vivo and further and further formed in vivo at the joint site to enhance conformance and improve long term performance. In another embodiment, a preformed balloon or composite material can be inserted into the joint site and filled with a flowable biomaterial in situ to conform to the joint site. In yet another embodiment, the preformed component(s) can be fully cured and formed ex vivo and optionally further fitted and secured at the joint site. Preformed components can be sufficiently pliant to permit insertion through a minimally invasive portal, yet resilient enough to substantially assume, or tend towards, the desired form in vivo with additional forming there as needed.

Claims

1. A system for the modification of a knee, the system comprising a knee implant that provides a first major surface adapted to be positioned upon a tibial plateau, and a second major surface adapted to be positioned against a femoral condyle, the second major surface being provided with a femoral glide path to facilitate its performance in situ, the glide path being in the form of a generally central depression, the implant further comprising one or more tibial projections, extending distally over a rim of the tibial plateau and into a posterior cruciate ligament (PCL) fossa of a tibia, wherein the implant remains substantially permanently anchored in place with respect to the tibial plateau when positioned in the knee by a combination comprising the first major surface, the second major surface, and the tibial projection(s).

2. A system according to claim 1 wherein the glide path is in the form of a generally central depression about 0.5 mm to about 5 mm deep at its lowest point.

3. A system according to claim 1 wherein the glide path is in the form of a generally central depression about 20 mm to about 50 mm in length by 10 mm to 30 mm in width.

4. A system according to claim 1 wherein the glide path is in the form of a generally central oval depression about 0.5 mm to about 5 mm deep at its lowest point.

5. A system according to claim 1 wherein the glide path is in the form of a generally central oval depression about 20 mm to about 50 mm in length by 10 mm to 30 mm in width.

6. A system according to claim 1 wherein the tibial projection(s) are adapted to catch a posterior portion of the tibial plateau by extending over the rim of the tibial plateau distally.

7. A system according to claim 1 wherein the knee implant has dimensions on the order of between about 30 to about 60 mm in the anterior-posterior dimension.

8. A system according to claim 1 wherein the knee implant has dimensions on the order of between about 20 mm to about 40 mm in the medial-lateral dimension.

9. A system according to claim 1 wherein the knee implant has a maximum thickness, at the tibial projection(s), of between about 8 mm and about 20 mm.

10. A system according to claim 1 wherein the knee implant has a maximum thickness, at the tibial projection(s), of about 2 mm to about 10 mm greater than the thickness of the implant at the center.

11. A system according to claim 1 wherein the knee implant has dimensions on the order of between about 30 to about 60 mm in the anterior-posterior dimension, between about 20 mm to about 40 mm in the medial-lateral dimension, and a maximum thickness, at the tibial projection(s), of between about 8 mm and about 20 mm, or about 3 mm to about 10 mm greater than the thickness of the implant at the center.

12. A system according to claim 1 wherein the glide path is in the form of a generally central oval depression about 0.5 mm to about 5 mm deep at its lowest point and about 20 mm to about 50 mm in length by 10 mm to 30 mm in width.

13. A system according to claim 1, the implant providing a replacement for articular cartilage and meniscus to restore alignment of a knee.

14. A system according to claim 1, wherein the first surface is generally convex.

15. A system according to claim 1, wherein the second surface is generally concave.

16. A system according to claim 1, wherein the implant includes a generally kidney shape.

17. A system according to claim 1, wherein the first surface has an indentation to accommodate a tibial spine.

18. A system according to claim 1, the implant having a central portion and a peripheral thickness, the peripheral thickness being generally thinner than the thickness of the central portion.

19. A system according to claim 1, wherein the first surface is generally convex and has an indentation to accommodate a tibial spine, the second surface is generally concave, the implant is generally kidney shaped, the implant having a central portion and a peripheral thickness, the peripheral thickness being generally thinner than the thickness of the central portion.

20. A system according to claim 1 wherein the implant comprises a material selected from the group consisting of polyurethanes, polyethylenes, polypropylenes, Dacrons, polyureas, hydrogels, metals, ceramics, epoxies, polysiloxanes, and polyacrylates.

21. A system according to claim 1 wherein the implant comprises a polymer.

22. A system according to claim 1 wherein the second major surface has a femoral surface shape that serves largely as the glide path with respect to the femoral condyle in order to provide a replacement for the function of articular cartilage as well as meniscus, and particularly at a central weight-bearing area, in order to restore alignment.

23. A system according to claim 22 wherein the first major surface is convex.

24. A system according to claim 23 wherein the implant provides an indentation adapted to accommodate a tibial spine, a slight feathering of the implant on the first major surface at the tibial spine, a general kidney shape, and a convex first major surface, which together permit the implant to be congruent with a tibia.