Two-wire process control loop diagnostics

• US 7,321,846 B1
• Filed: 10/05/2006
• Issued: 01/22/2008
• Est. Priority Date: 10/05/2006
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Lattimer, Donald R., Longsdorf, Randy J., Huisenga, Garrie D.
• Primary Examiner(s): Bui; Bryan
• Application Number:
  US11/543,349
• Time in Patent Office: 474 Days
• Field of Search: 702/81, 702/84, 702/186, 702/183, 702/188, 700/26, 700/28, 340/635, 340/664
• US Class Current: 702/183
• CPC Class Codes: H04L 1/24 Testing correct operation

Abstract

A diagnostic device for coupling to a process control loop includes digital communication circuitry configured to receive a digital communication signal from the process control loop. The digital communication signal is a digitally modulated analog signal on the process control loop which is modulated to a plurality of discrete analog signal levels representative of digital values. Diagnostic circuitry diagnoses operation of the process control loop which may include field devices of the process control loop based upon the digitally modulated analog signal.

Claims

1. A diagnostic device for coupling to a two-wire process control loop of an industrial process control or monitoring system, comprises:

digital communication circuitry configured to receive a digital communication signal from the two-wire process control loop, the digital communication signal comprising a digitally modulated analog signal on the two-wire process control loop which is modulated to a plurality of discrete analog signal levels representative of digital values; and

diagnostic circuitry configured to diagnose operation of the two-wire process control loop based upon the digitally modulated analog signal.

2. The apparatus of claim 1 wherein the digital communication circuitry includes a sense resistor.

3. The apparatus of claim 1 including an analog to digital convertor configured to digitize the digitally modulated analog signal.

4. The apparatus of claim 1 wherein the diagnostic circuitry monitors amplitude of the digitally modulated analog signal.

5. The apparatus of claim 1 wherein the diagnostic circuitry monitors wave shape of the digitally modulated analog signal.

6. The apparatus of claim 1 wherein the diagnostic circuitry monitors a bit error rate (BERT) of digital transmissions on the two-wire process control loop.

7. The apparatus of claim 1 wherein the diagnostic circuitry monitors impedance of the two-wire process control loop.

8. The apparatus of claim 7 wherein the impedance is monitored by receipt of a high frequency signal on the two-wire process control loop.

9. The apparatus of claim 1 wherein the diagnostic circuitry compares a parameter of the digitally modulated analog signal to a stored value and responsively provides a diagnostic output.

10. The apparatus of claim 1 wherein the diagnostic circuitry correlates diagnostic information based upon the digitally modulated analog signal and a particular device on the two-wire process control loop which transmitted the digitally modulated analog signal.

11. The apparatus of claim 1 wherein the diagnostic circuitry performs diagnostics on a device coupled to the two-wire process control loop.

12. The apparatus of claim 1 wherein the diagnostic circuitry performs diagnostics on wiring of the two-wire process control loop.

13. The apparatus of claim 1 including a display configured to display diagnostic information.

14. The apparatus of claim 1 including a process interface for sensing or controlling a process variable of the process.

15. The apparatus of claim 1 wherein the diagnostic device is configured to mount in the field of the industry process control or monitoring system.

16. The apparatus of claim 1 wherein the digital communication circuitry and the diagnostic circuitry are powered with power received from the two-wire process control loop.

17. The apparatus of claim 1 wherein the diagnostic circuitry diagnoses operation of a process device of the two-wire process control loop.

18. A method for diagnosing a two-wire process control loop of the type used in an industrial process control or monitoring system, comprising:

receiving digital communication signals from a plurality of devices coupled to the two-wire process control loop, the digital communication signals comprising a digitally modulated analog signal which is modulated to a plurality of discreet analog signal levels representative of digital values;

measuring a property of the digitally modulated analog signal;

diagnosing operation of the two-wire process control loop based upon the measured property of the digitally modulated analog signal; and

providing an output based upon the diagnosing.

19. The method of claim 18 wherein measuring a property comprises monitoring amplitude of the digitally modulated analog signal.

20. The method of claim 18 wherein measuring a property comprises monitoring wave shape of the digitally modulated analog signal.

21. The method of claim 18 wherein measuring a property comprises monitoring a bit error rate (BERT) of digital transmissions on the two-wire process control loop.

22. The method of claim 18 wherein measuring a property comprises monitoring impedance of the two-wire process control loop.

23. The method of claim 22 wherein measuring a property comprises monitoring by receiving a high frequency signal on the two-wire process control loop.

24. The method of claim 18 including comparing a parameter of the digitally modulated analog signal to a stored value and responsively providing a diagnostic output.

25. The method of claim 18 includes correlating diagnostic information based upon the digitally modulated analog signal and a particular device on the two-wire process control loop which transmitted the signal.