Method for suturelessly attaching a biomaterial to an implantable bioprosthesis frame

• US 7,322,932 B2
• Filed: 02/02/2004
• Issued: 01/29/2008
• Est. Priority Date: 03/21/2002
• Status: Expired due to Fees

• Current Assignee: Providence Health System - Oregon
• Original Assignee: Providence Health System - Oregon
• Inventors: Buckley, Lisa A., Xie, Hua
• Primary Examiner(s): Gilbert; Samuel G.
• Application Number:
  US10/770,978
• Publication Number:
  US 20050021136A1
• Time in Patent Office: 1,457 Days
• Field of Search: 623 11- 242, 623/901, 600/36, 128/898
• US Class Current: 600/36
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2475 Venous valves
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0026 trapezoidal

Abstract

A bioprosthetic valve graft comprises a valve frame and valve flaps, the latter acting to open or close a valve aperture to directionally control fluid flow through the bioprosthesis. The bioprosthetic valve graft comprises method for suturelessly attaching a biomaterial suturelessly bonded to the A method for securing a biomaterial to a valve frame includes positioning a flexible valve frame defining an open area on a first major surface of a biomaterial sheet having a peripheral edge, wherein positioning serves to approximate the valve frame and the peripheral edge of the biomaterial sheet to form an at least first bonding locus; and suturelessly bonding the biomaterial to the valve frame at the at least first bonding locus. The method avoids the disadvantages associated with conventional sutures and substantially reduces medical complications in implantations.

Claims

1. A method for producing a sutureless valve graft suitable for physiological implantation, comprising:

positioning a flexible valve frame defining an open area on a first major surface of a biomaterial sheet having a peripheral edge, said positioning serving to approximate the valve frame and the peripheral edge of the biomaterial sheet to form an at least first bonding locus; and

suturelessly bonding the biomaterial to the valve frame at the at least first bonding locus;

further comprising dehydrating the biomaterial prior to suturelessly bonding; and

rehydrating the biomaterial after suturelessly bonding.

2. The method of claim 1, wherein positioning comprises:

positioning the valve frame on the first major surface of the biomaterial sheet; and

folding the edge of the biomaterial sheet over the valve frame so that the edge of the biomaterial sheet is contacted with the first major surface of the biomaterial sheet.

3. The method of claim 1, wherein suturelessly bonding comprises suturelessly bonding the edge of the biomaterial sheet directly to the valve frame.

4. The method of claim 1, further comprising:

applying a distorting force to the valve frame to distort the valve frame into a flexed state prior to positioning the valve frame; and

releasing the distorting force after suturelessly bonding.

5. The method of claim 1, wherein the biomaterial sheet consists essentially of small intestine submucosa.

6. The method of claim 1, wherein suturelessly bonding comprises irradiating the at least first bonding locus with energy sufficient to at least partially fuse the portion of the approximated biomaterial sheet to attach the biomaterial to the valve frame at the at least first bonding locus.

7. The method of claim 6, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with light.

8. The method of claim 7, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with light generated by a laser.

9. The method of claim 8, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with light having a wavelength of about 800 nm.

10. The method of claim 9, further comprising introducing a chromophore that is energy-absorptive at about 800 nm.

11. The method of claim 6, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with radio-frequency energy.

12. The method of claim 6, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with ultrasound energy.

13. The method of claim 1, further comprising introducing a photo-chemical crosslinking agent.

14. The method of claim 13, wherein said photo-chemical crosslinking agent is methylene blue.

15. The method of claim 14, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with white light.

16. The method of claim 14, wherein irradiating the at least first bonding locus with energy comprises irradiating the at least first bonding locus with ultraviolet light.

17. The method of claim 1, further comprising creating an aperture across a short axis of the biomaterial sheet.

18. The method of claim 1 wherein the biomaterial sheet comprises collagen.

19. The method of claim 1, wherein the biomaterial consists essentially of collagen.

20. A method for suturelessly attaching a collagen-rich biomaterial sheet to a prosthesis frame element, comprising:

approximating a portion of the biomaterial sheet to the prosthesis frame element to define an at least first bonding locus; and

irradiating the at least first bonding locus with energy from an energy-generating source, said energy sufficient to at least partially fuse the portion of the approximated biomaterial sheet;

further comprising dehydrating the biomaterial prior to bonding; and

rehydrating the biomaterial after bonding.

21. The method of claim 20, wherein irradiating the at least first bonding locus with energy from an energy-generating source comprises irradiating the at least first bonding locus with energy from a radio-frequency device.

22. The method of claim 20, wherein irradiating the at least first bonding locus with energy from an energy-generating source comprises irradiating the at least first bonding locus with energy from an ultrasound device.

23. The method of claim 20, wherein irradiating the at least first bonding locus with energy from an energy-generating source comprises irradiating the at least first bonding locus with light energy from a laser.

24. The method of claim 23, wherein said laser emits light having a wavelength of about 800 nm.

25. The method of claim 23, further comprising introducing a chromophore.

26. The method of claim 25, wherein said chromophore is indocyanine green.

27. The method of claim 20, wherein irradiating the at least first bonding locus with energy from an energy-generating source comprises contacting the at least first bonding locus with a contact thermo-electric transducer.

28. The method of claim 20, wherein the prosthesis frame element comprises a synthetic material.

29. The method of claim 20, wherein the prosthesis frame element comprises a resorbable or biodegradable composition.

30. The method of claim 20, wherein the biomaterial consists essentially of collagen.

31. The method of claim 20, wherein the biomaterial substantially comprises small intestine submucosa.

32. A method for securing a biomaterial sheet to a stent frame, comprising:

approximating a portion of the biomaterial sheet to the stent frame to define an at least first bonding locus;

irradiating the at least first bonding locus with energy from an energy-generating source, said energy sufficient to at least partially fuse the portion of the approximated biomaterial sheet;

at least partially dehydrating the biomaterial prior to irradiating; and

rehydrating the at least partially dehydrated biomaterial after irradiating.

33. The method of claim 32 wherein the energy is optical energy.

34. The method of claim 33 wherein irradiating the optical energy is laser optical energy.

35. The method of claim 33 wherein the optical energy has a wavelength of about 800 nm.

36. The method of claim 35, further comprising introducing a chromophore that is energy-absorptive at about 800 nm.

37. The method of claim 33, further comprising introducing a photo-chemical crosslinking agent.

38. The method of claim 33 wherein the optical energy is white light.

39. The method of claim 33 wherein the optical energy is ultraviolet light.

40. The method of claim 32 wherein the energy is radio-frequency energy.

41. The method of claim 32 wherein the energy is ultrasound energy.

42. The method of claim 32, wherein the biomaterial consists essentially of collagen.

43. A method for producing a sutureless valve graft suitable for physiological implantation, comprising:

positioning a flexible valve frame defining an open area on a first major surface of a biomaterial sheet having a peripheral edge, said positioning serving to approximate the valve frame and the peripheral edge of the biomaterial sheet to form an at least first bonding locus;

suturelessly bonding the biomaterial to the valve frame at the at least first bonding locus;

applying a distorting force to the valve frame to distort the valve frame into a flexed state prior to positioning the valve frame; and

releasing the distorting force after suturelessly bonding.

44. The method of claim 43, further comprising securing the valve frame in the flexed state by attaching a diametric suture, wherein releasing the distorting force comprises removing the diametric suture.

45. A method for suturelessly attaching a collagen-rich biomaterial sheet to a prosthesis frame element, comprising:

approximating a portion of the biomaterial sheet to the prosthesis frame element to define an at least first bonding locus; and

irradiating the at least first bonding locus with energy from an energy-generating source, said energy sufficient to at least partially fuse the portion of the approximated biomaterial sheet;

wherein the biomaterial consists essentially of collagen.