Light-emitting diode (LED) illumination system for a digital micro-mirror device (DMD) and method of providing same

• US 7,325,956 B2
• Filed: 06/22/2005
• Issued: 02/05/2008
• Est. Priority Date: 01/25/2005
• Status: Active Grant

• Current Assignee: Jabil Circuit Incorporated (Jabil Inc.)
• Original Assignee: Jabil Circuit Incorporated (Jabil Inc.)
• Inventors: Morejon, Israel J., Zhai, Jinhui, Li, Haizhang
• Primary Examiner(s): O'Shea; Sandra
• Assistant Examiner(s): APENTENG, JESSICA MCMILLAN
• Application Number:
  US11/158,792
• Publication Number:
  US 20060164607A1
• Time in Patent Office: 958 Days
• Field of Search: 362/551, 362/555, 362/561, 362/800, 353/31, 353 33- 34, 353/37, 353/102, 353/98, 353/99, 353/20, 359/618, 359/619, 359/722, 359/589, 385/146, 385/31
• US Class Current: 362/555
• CPC Class Codes: G02B 27/1006 for splitting or combining different wavelengths G02B27/1086, G02B27/141 take precedence
• CPC Class Codes: G02B 27/1033 having a single light modulator for all colour channels
• CPC Class Codes: G02B 27/145 having sequential partially reflecting surfaces
• CPC Class Codes: G02B 27/149 using crossed beamsplitting surfaces, e.g. cross-dichroic cubes or X-cubes
• CPC Class Codes: G03B 21/2033 LED or laser light sources
• CPC Class Codes: G03B 21/2073 Polarisers in the lamp house peculiar to electronic spatial light modulators H04N9/3197
• CPC Class Codes: G03B 21/208 Homogenising, shaping of the illumination light
• CPC Class Codes: H04N 9/3152 for shaping the light beam beam shaping per se G02B27/09
• CPC Class Codes: H04N 9/3164 using multiple light sources
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

A light illumination system for projecting a color image to a digital micro-mirror display (DMD) panel includes a light-emitting diode (LED) illumination assembly (101, 102, 103), a dichroic combiner (107) for providing a single light source and a condenser lens system (FIGS. 20-23) for directing light from the single light source to the DMD panel. The invention provides a cost effective and efficient system for providing a non-polarized uniform light source to a DMD panel.

Claims

1. A light illumination system for projecting a color image comprising:

a first, second and third light emitting diode (LED) illumination assembly each operable to generate a different monochromatic color light beam;

a non-polarized dichroic combiner for combining non-polarized light inputs from each different color light beam into a common light path;

at least one tapered optical waveguide for colliminating, homogenizing and shaping light from each of the first, second and third LED illumination assembly to the non-polarized dichroic combiner such that an input of the tapered optical waveguide has less cross-sectional area than its output;

a digital micro-mirror display (DMD) panel; and

a condenser lens system for directing light from the dichroic combiner to the DMD panel.

2. A light illumination system as in claim 1, wherein the condenser lens system includes:

at least one waveguide for guiding light from the single light source; and

a condenser lens for directing light from the at least one waveguide to the DMD panel.

3. A light illumination system as in claim 1, wherein the condenser lens system includes:

a focusing lens;

a plurality of lens arrays; and

a condenser lens for directing light from the at least one waveguide to the DMD panel.

4. A light illumination system as in claim 1, wherein the condenser lens system includes:

a focusing lens;

an integrator pipe for integrating light from the focusing lens; and

a condenser lens for directing light from the integrator pipe to the DMD panel.

5. A light illumination system as in claim 1, wherein the dichroic combiner is a non-polarized cross-type combiner.

6. A light illumination system as in claim 1, wherein the dichroic combiner is a non-polarized V-type combiner.

7. A light illumination system as in claim 1, wherein light illumination system is used in a television receiver.

8. A light emitting diode (LED) illumination system comprising:

a substantially red, substantially green and substantially blue monochromatic LED light source;

at least one tapered optical waveguide for colliminating, homogenizing and shaping the light from the substantially red, substantially green and substantially blue LED light sources such that an input of the tapered optical waveguide has less cross-sectional area than its output;

a non-polarized dichroic combiner for combining at least two non-polarized light inputs from the at least one optical waveguide into a single light source; and

a projection system for projecting the single light source onto a digital micro-mirror device (DMD) display panel.

9. An LED illumination system as in claim 8, further comprising:

a lens for processing light from the at least one optical waveguide before entering the non-polarized dichroic combiner.

10. An LED illumination system as in claim 8, wherein the at least one tapered optical waveguide is a hollow light pipe.

11. An LED illumination system as in claim 8, wherein the at least one tapered optical waveguide is a solid integrator rod.

12. An LED illumination system as in claim 8, wherein the non-polarized dichroic combiner is a cross-type combiner or a V-type combiner.

13. An LED illumination system as in claim 8, further comprising:

at least one prism for directing light from the at least one optical waveguide to the non-polarized dichroic combiner.

14. An LED illumination system as in claim 13, wherein the at least one prism is a 45-degree prism.

15. An LED illumination system as in claim 8, wherein the projection system includes a condenser lens for directing the single light source onto the DMD panel.

16. An LED illumination system as in claim 15, wherein the projection system further includes:

a tapered waveguide for guiding the single light source to the condenser lens.

17. An LED illumination system as in claim 8, wherein the projection system includes:

a focusing lens for focusing light from the single light source;

a first lens array for directing light to at least one corresponding lens in a second lens array; and

a condenser lens for directing light from the second lens array to the DMD panel.

18. An LED illumination system as in claim 8, wherein the projection system includes:

a focusing lens for focusing light from the single light source;

an integrator pipe for integrating light from the focusing lens; and

a condenser lens for directing light from the second lens array to the DMD panel.

19. An LED illumination system as in claim 8, wherein the light illumination system is used in a television receiver.

20. A method for projecting a color image comprising the steps of:

coupling first, second and third light beams each having a substantially different color from a respective light emitting diode (LED) to a non-polarized dichroic combiner;

combining non-polarized light from the first, second and third light beams into a common light path using the non-polarized dichroic combiner;

guiding light from the common light path through a condenser lens system; and

directing light from the condenser lens system to a digital micro-mirror display (DMD) panel.

21. A method for projecting a color image as in claim 20, wherein the step of coupling comprises the step of directing the different color light beams through a tapered optical waveguide interposed between the dichroic combiner and the at least one LED.

22. A method for projecting a color image as in claim 21, wherein the condenser lens

system operates using the steps of:

focusing the single light source using a focusing lens;

directing focused light from the focusing lens to a plurality of lens arrays; and

directing light from plurality of lens arrays through a condenser lens to the DMD panel.

23. A method for projecting a color image as in claim 20, wherein the condenser lens system operates using the steps of:

focusing the single light source using a focusing lens;

integrating focused light from the focusing lens through an integrator pipe; and

directing light from the integrator pipe through a condenser lens to the DMD panel.

24. A method for projecting a color image as in claim 20, wherein the dichroic combiner is a non-polarized cross-type combiner.

25. A method for projecting a color image as in claim 20, wherein the dichroic combiner is a non-polarized V-type combiner.

26. A method for projecting a color image as in claim 20, wherein the method for projecting a color image is used in a television receiver.