Apparatus for a welding machine having a cooling assembly mounted to a mid-plane baffle for improved cooling within the welding machine
First Claim
1. A welder comprising:
- an enclosure;
a baffle positioned within the enclosure and constructed to partition a cavity defined by the enclosure;
an opening formed through the baffle;
a fan disposed in the opening, the fan fluidly connected between a first chamber having an air temperature that is at least above an ambient air temperature and a second chamber having an air temperature that is above the air temperature of the first chamber;
a bypass formed through the baffle and constructed to fluidly connect the first chamber and the second chamber; and
a first set of electrical devices positioned in the first chamber and a second set of electrical devices positioned in the second chamber.
1 Assignment
0 Petitions
Accused Products
Abstract
A mid-plane baffle or plate having a fan mounted thereto to dissipate heat within a welding machine is provided. By centrally positioning a baffle and mounting a circulating fan thereto, cooling efficiency is improved thereby enabling more direct cooling of the internal components of the welding machine. The baffle also reduces the critical volume of the welding machine and allows the fan to operate more efficiently and pull an increased amount of cooler ambient air through the machine which creates a greater cooling effect during the cooling cycle of the machine. The baffle placement also improves welding start performance by operating as a barrier between the high frequency/high voltage components and the PC board (control electronics) of the welding machine. The baffle also improves flexibility of component placement within the welding machine.
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Citations
20 Claims
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1. A welder comprising:
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an enclosure; a baffle positioned within the enclosure and constructed to partition a cavity defined by the enclosure; an opening formed through the baffle; a fan disposed in the opening, the fan fluidly connected between a first chamber having an air temperature that is at least above an ambient air temperature and a second chamber having an air temperature that is above the air temperature of the first chamber; a bypass formed through the baffle and constructed to fluidly connect the first chamber and the second chamber; and a first set of electrical devices positioned in the first chamber and a second set of electrical devices positioned in the second chamber. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A welding-type device comprising:
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a housing having a cavity defined by a plurality of side panels, a base, and a cover; a baffle disposed within the cavity and constructed to divide the cavity into a first chamber having a weld power conditioning electrical component positioned therein and a second chamber having another weld power conditioning electrical component positioned therein; a first opening in the baffle constructed to receive a fan thereover; and a second opening in the baffle constructed to fluidly connect the first chamber and the second chamber. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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14. A method of controlling the temperature of a welding-type device comprising the steps of:
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drawing a flow of air into a housing of a welding-type device with a fan; passing the drawn flow of air over at least one electrical component prior to passing the drawn flow of air through the fan; passing the flow of air through the fan and over at least one electrical device; and bypassing the fan and fluidly connecting the flow of air on opposite sides of the fan within the housing. - View Dependent Claims (15, 16, 17, 18, 19)
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20. A welder comprising:
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an enclosure; a baffle positioned within the enclosure and constructed to partition a cavity defined by the enclosure; an opening formed through the baffle; a fan disposed in the opening, the fan fluidly connected between a first chamber having an air temperature that is at least above an ambient air temperature and a second chamber having an air temperature that is above the air temperature of the first chamber; a bypass formed through the baffle and constructed to fluidly connect the first chamber and the second chamber; and a sectioning plate configured to divide the second chamber into a first volume and a second volume;
wherein the sectioning plate further comprises a passage formed therethrough, the passage constructed to allow fluid communication between the first volume and the second volume of the second chamber, and wherein the baffle fluidly isolates the second volume from the first chamber.
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Specification