Device and method for determining characteristic variables for batteries

• US 7,327,147 B2
• Filed: 02/04/2005
• Issued: 02/05/2008
• Est. Priority Date: 02/04/2004
• Status: Expired due to Fees

• Current Assignee: VB Autobatterie GmbH & Co. KGaA (Robert Bosch GmbH)
• Original Assignee: VB Autobatterie GmbH & Co. KGaA (Robert Bosch GmbH)
• Inventors: Koch, Ingo
• Primary Examiner(s): Easthom; Karl
• Assistant Examiner(s): RAMADAN, RAMY O
• Application Number:
  US11/051,503
• Publication Number:
  US 20050189948A1
• Time in Patent Office: 1,096 Days
• Field of Search: 324/425, 324/427, 324/430, 324/432, 324/434, 429/50, 429/90, 429/91, 429/92, 320/118, 320/119
• US Class Current: 324/427
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3828 using current integration

Abstract

A method for determining characteristic variables for electrical states of an energy storage battery includes subdividing an electrolyte volume of the battery into at least two electrolyte volume components with associated electrolyte balancing areasabd defining at least two electrode plate balancing areas by subdividing the total resistance of electrode plates in the battery into resistance components for the defined electrode plate balancing areas and by subdividing the total energy storage capacity of the electrode plates into energy storage capacity components for the defined electrode plate balancing areas. The method further includes determining the electrolyte concentration of the electrolyte volume components for the defined electrolyte balancing areas and determining the amounts of charge which are held in the electrode plates in each of the electrode plate balancing areas. At least one characteristic variable for associated electrical states of the battery is determined using a mathematical model.

Claims

1. A method for determining characteristic variables for electrical states of an energy storage battery comprising:

subdividing an electrolyte volume of the battery into at least two electrolyte volume components with associated electrolyte balancing areas, which are located horizontally one above the other;

defining at least two electrode plate balancing areas by subdividing the total resistance of electrode plates in the battery into resistance components for the defined electrode plate balancing areas and by subdividing the total energy storage capacity of the electrode plates into energy storage capacity components for the defined electrode plate balancing areas, which are located horizontally one above the other in the same way as the electrolyte balancing areas;

determining the electrolyte concentration of the electrolyte volume components for the defined electrolyte balancing areas;

determining the amounts of charge which are held in the electrode plates in each of the electrode plate balancing areas; and

determining at least one characteristic variable for associated electrical states of the battery using a mathematical model for describing an electrical equivalent circuit which utilizes at least the variables of the resistance components, the energy storage capacity components, the electrolyte concentration, and the amounts of charge held.

2. The method of claim 1 wherein the acid density of the electrolyte volume components is a measure of the electrolyte concentration.

3. The method of claim 1 further comprising determining rest voltages in the defined electrode plate balancing areas as a function of the electrolyte concentration in an associated electrolyte balancing area.

4. The method of claim 3 further comprising determining the rest voltages in the defined electrode plate balancing areas as a function of battery temperature and of the amounts of charge held.

5. The method of claim 1 further comprising calculating currents for the electrolyte balancing areas from the total current flowing to connecting terminals of the battery and from a division ratio which is dependent on the electrolyte concentration in the respective electrolyte balancing area.

6. The method of claim 1 wherein currents for the electrode plate balancing areas are calculated from the total current flowing to the connecting terminals of the battery and from a division ratio which is dependent on rest voltages in the respective electrode plate balancing areas and the resistance components.

7. The method of claim 6 wherein for discharge currents, currents for the electrolyte balancing areas are assumed to be equal to currents calculated for the associated electrode plate balancing areas.

8. The method of claim 1 wherein the amount of charge (KE_k^M) held in an electrode plate balancing area after a time period (dt) is calculated from the energy storage capacity held in this electrode plate balancing area until immediately before the time period and the charge (I_k^M×

dt) which has flowed through the electrode plate balancing area in the time period according to the formula;

KE_k^M(t₁+dt)=KE_k^M(t₁)+I_k^M·

dt.

9. The method of claim 1 wherein the amount of charge which can still be drawn from the electrode plates in the individual electrode plate balancing areas is calculated from the energy storage capacity component of the respective electrode plate balancing area minus the amount of charge which was drawn from the active mass in the electrode plate balancing area prior to the time period, and minus the charge drawn from the electrode plates in the electrode plate balancing area in the time period.

10. The method of claim 1 further comprising calculating the amounts of charge which can still be drawn from the electrolyte volume components in the individual electrolyte balancing areas as a function of the electrolyte concentration at that time and the electrolyte volume in the respective electrolyte balancing area and the battery temperature.

11. The method of claim 1 further comprising calculating the remaining capacity which can still be drawn from the battery as a characteristic variable as a function of the amounts of charge which have been determined for the electrode plate balancing areas and can still be drawn from the active masses of the respective electrode plate balancing areas, and as a function of the amounts of charge which have been determined for the electrolyte balancing areas and can still be drawn from the electrolyte volume components in the respective electrolyte balancing areas.

12. The method of claim 11 wherein the characteristic variable is determined as a function of the charge reversal current (I_U) on the electrode plates between points where the rest voltage (U_00,x) is relatively high and points where the rest voltage (U_00,y) is relatively low, with the charge reversal current (I_U) being calculated from the polarization resistance (R_p) on the electrode plate surfaces and the sum of the grid resistances (R_n) between the points (x, y), using the formula:

$I_{\bigcup <br><br>}=\left(U_{00,x}-U_{00,y}\right)·<br><br>(R_{P,x}+R_{P,y}+\underset{n=x}{\overset{y}{\sum <br><br>}}<br><br><br><br>R_n.$

13. The method of claim 12 wherein the rest voltage of the battery is calculated as a characteristic variable as a function of the state of charge of the individual electrode plate balancing areas, of the rest voltages in the electrode plate balancing areas, of the resistance components, of the polarization resistance and of the charge reversal current by reversing the charge on in each case one individual electrode plate.

14. The method of claim 1 further comprising determining the critical temperature for the start of ice crystal formation in the balancing areas as a function of the electrolyte concentration in the electrolyte balancing areas, the temperature, and the electrolyte volume components (v_i).

15. The method of claim 14 further comprising determining the ice crystal volume (v_ice) in the electrolyte balancing areas from a defined relationship between the equilibrium concentration (CGG_i) of the acid in the electrolyte and the temperature (T) as well as the acid concentration (C_i) in the electrolyte using the formula:

v_ice,i′

=(1−

C_i/CGG_i)·

v_i.

16. The method of claim 15 further comprising determining a characteristic variable for the performance of the battery as a function of the proportion of the ice crystal volume to the electrolyte volume in the electrolyte balancing areas and the location at which the ice crystal formation occurs.

17. The method of claim 1 further comprising adapting the state values for the electrolyte concentration in the electrolyte balancing areas as a function of the difference between an actual rest voltage and a calculated rest voltage.

18. The method of claim 1 wherein separate electrolyte balancing areas are assigned to outer areas of the battery and are assessed separately from the other electrolyte balancing areas.

19. A monitoring device for an electrochemical energy storage battery comprising:

a measurement unit for measurement of the battery terminal voltage, of the battery terminal current and of the battery temperature; and

an evaluation unit;

wherein the evaluation unit is designed to carry out a method by programming of a microprocessor unit, the method comprising a method for determining characteristic variables for electrical states of an energy storage battery, the method comprising;

subdividing an electrolyte volume of the battery into at least two electrolyte volume components with associated electrolyte balancing areas, which are located horizontally one above the other;

defining at least two electrode plate balancing areas by subdividing the total resistance of electrode plates in the battery into resistance components for the defined electrode plate balancing areas and by subdividing the total energy storage capacity of the electrode plates into energy storage capacity components for the defined electrode plate balancing areas, which are located horizontally one above the other in the same way as the electrolyte balancing areas;

determining the electrolyte concentration of the electrolyte volume components for the defined electrolyte balancing areas;

determining the amounts of charge which are held in the electrode plates in each of the electrode plate balancing areas; and

determining at least one characteristic variable for associated electrical states of the battery using a mathematical model for describing an electrical equivalent circuit which utilizes at least the variables of the resistance components, the energy storage capacity components, the electrolyte concentration, and the amounts of charge held.