Rail road freight car with resilient suspension

• US 7,328,659 B2
• Filed: 07/25/2005
• Issued: 02/12/2008
• Est. Priority Date: 08/01/2001
• Status: Expired due to Term

• Current Assignee: National Steel Car Limited
• Original Assignee: National Steel Car Limited
• Inventors: Forbes, James W.
• Primary Examiner(s): Le; Mark T.
• Application Number:
  US11/189,092
• Publication Number:
  US 20060016367A1
• Time in Patent Office: 932 Days
• Field of Search: 105/182.1, 105/185, 105/189, 105/190.1, 105/190.2, 105/191, 105/192, 105/193, 105/197.05, 105/197.2, 105/198, 105/198.2, 105/198.4, 105/198.5, 105/200, 105/199.1, 105/201, 105/225, 105/199.3, 105/199.4, 105/413, 105/418, 105/419
• US Class Current: 105/198.2
• CPC Class Codes: B61D 3/18 for vehicles vehicles adapted to carry other vehicles, in general, B60P3/06
• CPC Class Codes: B61F 5/06 incorporating metal springs
• CPC Class Codes: B61F 5/122 with friction surfaces

Abstract

An auto rack rail road freight car is provided for carrying low density, relatively high value, relatively fragile lading. The car has a relatively soft suspension and an empty vertical bounce natural frequency of less than 2.0 Hz. The car also has additional ballast to increase the dead sprung weight of the car relative to the weight of the lading. In the embodiments in which multi-unit articulated freight cars are employed, such as for auto rack rail cars, the ballast is located preferentially toward the coupler end trucks. The trucks for the rail car have an increased wheel base and damping located to provide a greater moment arm and bearing face to encourage a higher threshold for rail car hunting.

Claims

1. A three piece rail road car truck, the truck having a longitudinal rolling direction, and a transverse direction extending cross-wise to the rolling direction, said truck comprising:

a pair of first and second side frames and a truck bolster defining primary members of said three piece truck, said bolster being resiliently mounted transversely relative to said side frames, said truck being free of a transom;

said side frames each having a side frame window bounded by a pair of first and second side frame columns, a lower member and an upper member;

said first side frame column having a first planar wear plate mounted thereto;

said second side frame column having a second planar wear plate mounted thereto;

said truck bolster having first and second ends;

wheelsets, each said wheelset having an axle having two wheels mounted thereto, and each axle being mounted to said side frames;

first and second spring groups, one of said spring groups being mounted in each of said side frames, each said spring group supporting one of said ends of said bolster within its respective side frame window;

each of said spring groups including coils of springs sitting in a side-by-side grouping, said grouping having four cornermost springs, said cornermost springs including a first inboard corner spring, a second inboard corner spring spaced lengthwise along said side frame from said first inboard corner spring, a first outboard corner spring, a second outboard corner spring spaced lengthwise along said side frame from said first outboard corner spring;

said first outboard corner spring being spaced laterally outboard of said first inboard corner spring;

said second outboard corner spring being spaced laterally outboard of said second inboard corner spring;

first and second damper groups mounted at respective ends of said bolster;

said first damper group including a first damper and a second damper, said first damper being located in the transverse direction inboard of the second damper;

each of said first and second dampers being seated in said first end of said bolster and being independently driven to contact said first wear plate of said first side frame column of said first side frame;

said first damper being mounted over said first inboard corner spring, said second damper being mounted over said first outboard corner spring;

said first inboard corner and first outboard corner springs each having a spring of smaller diameter nested therewithin;

said dampers include angled damper wedges working in correspondingly angled damper pockets, said angled damper wedges having a damper angle of greater than 35 degrees; and

said first spring group has a combined vertical spring rate, and substantially more than 15% of that spring rate is applied beneath said first damper group.

2. The three piece rail road car truck of claim 1 wherein said first and second dampers are maintained apart from each other.

3. The three piece rail road car truck of claim 2 wherein a separator web is mounted between said first and second dampers.

4. The three piece rail road car truck of claim 1 wherein third and fourth dampers are also mounted at said first end of said bolster.

5. The three piece rail road car truck of claim 1 wherein said dampers have included damper wedge angles in the range of 45 to 60 degrees.

6. The three piece rail road car truck of claim 1 wherein said angle is greater than 45 degrees.

7. The three piece rail road car truck of claim 1, wherein, when viewed from above, said bolster has a narrow central waist, said ends being wider than said waist.

8. The three piece rail road car truck of claim 1 wherein said side frame window of said first side frame has a window width greater than 75% of 33 inches.

9. The three piece rail road car truck of claim 1 wherein each said spring group has an overall vertical spring rate constant in the range of 6000 lb/in to 10,000 lb/in.

10. A railroad car having the truck of claim 1, wherein:

said railroad car includes a main bolster seated over one of said trucks, and side sills extending along said railroad car, said main bolster extending between said side sills;

said main bolster having a central portion and first and second arms extending to either side thereof;

said first arm has a first portion extending transversely inboard of said first side sill, said first portion including an upwardly and inwardly formed relief;

said relief being located above one of said side frames of said truck.

11. A railroad car having the truck of claim 1 wherein:

said railroad car includes a main bolster seated over one of said trucks, and side sills extending along said railroad car, said main bolster extending between said side sills;

said main bolster having a central portion and first and second arms extending to either side thereof;

said first arm has a web and a flange extending over said first side frame of said truck, said flange having an upward deviation therein, said deviation being located over said first side frame.

12. A railroad car having the truck of claim 1 wherein:

said railroad car includes a main bolster seated over one of said trucks, and side sills extending along said railroad car, said main bolster extending between said side sills;

said main bolster having a central portion and first and second arms extending to either side thereof;

said first arm has a web and a flange extending over said first side frames of said truck, said web having a local minimum depth located over said first side frame, and a deeper portion located outboard thereof.

13. A railroad car having the truck of claim 1 wherein:

said railroad car has a main bolster mounted over said truck, said main bolster having carve-outs formed therein over said side frames; and

each said spring group having a vertical spring rate between 6,400 and 10,000 lb/in.

14. A railroad car having the truck of claim 1, wherein:

said railroad car has a cross-wise extending main bolster located over said truck, and lengthwise extending side sills running along said railroad car outboard of said bolster; and

said main bolster has carve outs formed over said side frames.

15. The railroad car of claim 14 wherein said main bolster has a bottom flange, and one of said carve-outs has an upper boundary defined by an upward deviation in said bottom flange.

16. The railroad car of claim 14 wherein said main bolster has a web, and said web is locally shallow at said carve-outs.

17. A three piece rail road car truck, the truck having a longitudinal rolling direction, and a transverse direction extending cross-wise to the rolling direction, said truck comprising:

a pair of first and second side frames and a truck bolster defining primary members of said three piece truck, said bolster being resiliently mounted transversely relative to said side frames, said truck being free of a transom;

said side frames each having a side frame window bounded by a pair of first and second side frame columns, a lower member and an upper member;

said first side frame column having a first planar wear plate mounted thereto;

said second side frame column having a second planar wear plate mounted thereto;

said truck bolster having first and second ends;

wheelsets, each said wheelset having an axle having two wheels mounted thereto, and each axle being mounted to said side frames;

first and second spring groups, one of said first and second spring groups being mounted in each of said side frames, each said spring group supporting one of said ends of said bolster within its respective side frame window;

each of said spring groups having four cornermost springs, said cornermost springs including a first inboard corner spring, a second inboard corner spring spaced lengthwise along said side frame from said first inboard corner spring, a first outboard corner spring, a second outboard corner spring spaced lengthwise along said side frame from said first outboard corner spring;

said first outboard corner spring being spaced laterally outboard of said first inboard corner spring;

said second outboard corner spring being spaced laterally outboard of said second inboard corner spring;

first and second damper groups mounted at respective ends of said bolster;

said first damper group including a first damper and a second damper, said first damper being located in the transverse direction inboard of the second damper;

each of said first and second dampers being seated in said first end of said bolster and being mounted to contact said first wear plate of said first side frame, said first damper being driven by said first inboard corner spring, said second damper being driven by said first outboard corner spring, and each of said first and second dampers being driven independently of the other;

said first inboard corner and first outboard corner springs each having a smaller diameter spring nested therewithin;

said first and second damper groups each include angled damper wedges working in correspondingly angled damper pockets, said angled damper wedges having a damper angle of greater than 35 degrees; and

said first spring group has a combined vertical spring rate, and more than 15% of that spring rate is applied beneath said first damper group.

18. The three piece truck of claim 17 wherein said first damper group includes four dampers, each damper being independently spring driven.

19. The three piece truck of claim 18 wherein each damper is driven by a spring having another spring nested therewithin.

20. A three piece rail road car truck, the truck having a longitudinal rolling direction, and a transverse direction extending cross-wise to the rolling direction, said truck comprising:

a pair of first and second side frames and a truck bolster resiliently mounted transversely relative thereto, said truck being free of a transom;

said side frames each having a side frame window bounded by a pair of first and second side frame columns, a lower member and an upper member;

said first side frame column having a first planar wear plate mounted thereto;

said truck bolster having first and second ends;

first and second spring groups, one of said spring groups being mounted in each of said side frames, each said spring group supporting one of said ends of said bolster within its respective side frame window;

first and second damper groups mounted at respective ends of said bolster;

said first damper group including four dampers, said four dampers including a first inboard damper, a second inboard damper, a first outboard damper and a second outboard damper, said four dampers being mounted in a four cornered arrangement in which two of said dampers work between said first end of said bolster and said first side frame column of said first side frame, and two of said dampers work between said first end of said bolster and said second side frame column of said first side frame;

said first spring group having four cornermost springs, said cornermost springs including a first inboard corner spring, a second inboard corner spring spaced lengthwise along said side frame from said first inboard corner spring, a first outboard corner spring, a second outboard corner spring spaced lengthwise along said side frame from said first outboard corner spring;

said first outboard corner spring being spaced laterally outboard of said first inboard corner spring;

said second outboard corner spring being spaced laterally outboard of said second inboard corner spring;

said first inboard damper being driven by said first inboard corner spring;

said second inboard damper being driven by said second inboard corner spring;

said first outboard damper being driven by said first outboard corner spring;

said second outboard damper being driven by said second outboard corner spring;

each of said first inboard and outboard dampers being seated in said first end of said bolster and being independently driven to contact said first wear plate of said first side frame column of said first side frame;

each of said four dampers being independently driven;

each of said four dampers being driven by an outer spring and an inner spring, said inner spring being nested within said outer spring.

21. The rail road car truck of claim 20 wherein said two dampers mounted to work between said first end of said bolster and said first side frame column of said first side frame are mounted in bolster respective pockets that are segregated from each other.

22. The rail road car truck of claim 21 wherein said first side frame column includes said planar wear plate having a surface lying in a plane that extends up and down and cross-wise relative to said side frame, and said two dampers mounted to work between said first end of said bolster and said first side frame column of said first side frame both work against said surface.

23. The rail road car truck of claim 20 wherein each of said dampers includes a damper wedge, the damper wedge having a first face for engaging the respective side frame column, and a second, sloped, face for seating against a similarly inclined face of a bolster pocket of said bolster, having a wedge angle of greater than 35 degrees as measured between the first face and the second, sloped, face.