Low profile delivery system for stent and graft deployment

• US 7,329,275 B2
• Filed: 09/10/2003
• Issued: 02/12/2008
• Est. Priority Date: 06/21/1999
• Status: Expired due to Fees

• Current Assignee: Lifeshield Sciences LLC (Acacia Research Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Yee, Carl E.
• Primary Examiner(s): Prebilic; Paul B.
• Application Number:
  US10/659,478
• Publication Number:
  US 20040049256A1
• Time in Patent Office: 1,616 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.13, 623/1.23, 606/194, 606/195
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61F 2002/9511 the retaining means being filaments or wires

Abstract

A delivery system for endoluminal deployment of a stent inside of a biocompatible graft cover minimizes obstruction of endoluminal fluid flow during deployment. The delivery system includes a stent sheath, a compressed stent underlying the stent sheath, and a graft overlying the stent sheath and releasably retained in a compressed state surrounding the sheath. The graft distal end is attached to the stent at or proximal the stent distal end, and the graft outer surface is exposed to the interior space of the lumen during deployment. The proximal end of the graft may be attached to the stent sheath by a releasable attachment adapted for release during deployment of the stent, or may be otherwise constrained, such as by heat deformation, to remain adjacent the outer circumference of the stent prior to deployment. The releasable attachment may be a suture that is severed by a pusher having a cutter therein. The delivery system may further include an inner core underlying the stent and connected to a tip sheath that overlies the stent distal end. One method of deploying the stent and overlying graft includes advancing the tip sheath to allow the stent distal end to expand, retracting the stent sheath to cause the suture to be severed by the pusher cutter therefore allowing endoluminal fluid to flow between the graft and the sheath, and then completing deployment of the stent to urge the graft against the lumen wall.

Claims

1. A system for delivering and deploying a prosthesis, the system comprising:

the prosthesis, comprising a graft and an underlying stent, the graft having a connected end that is attached to the stent and an opposite end that is not attached to the stent;

a first member for releasably retaining at least a portion of the underlying stent in a compressed configuration, wherein at least a portion of the first member is positioned between the stent and the graft;

at least one second, releasable attachment member for releasably retaining at least the opposite end of the graft in a compressed configuration; and

a movable pusher member adapted to interface with the second member, the second member being releasable in response to movement of the movable pusher member.

2. The system of claim 1, wherein the first member comprises a sheath.

3. The system of claim 1, wherein the prosthesis is self-expanding.

4. The system of claim 1, wherein the second member retains the opposite end of the graft in contact with the first member.

5. The system of claim 1, wherein the second member comprises a suture.

6. The system of claim 5, wherein the suture comprises a slipknot adapted to be untied to release the free end of the graft.

7. The system of claim 5 further comprising a member adapted to cut the suture to release the free end of the graft.

8. The system of claim 1, wherein the second member comprises an adhesive.

9. The system of claim 1, wherein the second member comprises a crochet weave.

10. The system of claim 1, wherein the stent has a covered portion that is covered by the graft when the prosthesis is in an unexpanded configuration, and at least one uncovered portion that is not covered by the graft in an expanded configuration.

11. The system of claim 10, wherein the system further comprises a third member for releasably retaining the uncovered portion of the stent.

12. The system of claim 11, wherein the third member comprises a crochet weave.

13. The system of claim 1, wherein the second member comprises a removable wrapper adapted to be removed before delivery of the prosthesis into a body lumen.

14. The system of claim 1, wherein the movable member comprises an inner core underlying the stent that is longitudinally slidable relative to the stent.

15. The system of claim 1, wherein the second member comprises a portion of the graft that extends through a slot in the first member and is retained by the first member in a first position of the movable pusher member relative to the first member, but releasable in a second position of the movable pusher member relative to the first member.

16. The system of claim 1 wherein the second member comprises a suture and the movable pusher member comprises a cutter positioned to cut the suture upon movement of the movable pusher member a predetermined distance in a predetermined direction.

17. The system of claim 13, wherein the removable wrapper is a heat-set wrapper and the graft is heat set in the compressed configuration, the graft adapted to remain in the heat-set compressed configuration until the stent begins to expand and intraluminal fluid flows between the stent and the graft.