High efficiency separator apparatus for yard debris

• US 7,329,297 B2
• Filed: 01/03/2007
• Issued: 02/12/2008
• Est. Priority Date: 11/09/2000
• Status: Expired due to Fees

• Current Assignee: Bestrake, LLC
• Original Assignee: Bestrake, LLC
• Inventors: Dunning, Charles Everett, Saathoff, Richard Bernard
• Primary Examiner(s): FABIAN-KOVACS, ARPAD
• Application Number:
  US11/649,105
• Publication Number:
  US 20070107406A1
• Time in Patent Office: 405 Days
• Field of Search: 153/46, 153/47, 153/401, 15/17, 562/02, 56/166, 563/202, 553/851, 553/42, D32/30
• US Class Current: 55/385.1
• CPC Class Codes: A01G 20/47 Vacuum or blower devices
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/165 Construction of inlets
• CPC Class Codes: A47L 9/1658 Construction of outlets
• CPC Class Codes: B02C 13/04 with beaters hinged to the rotor; Hammer mills
• CPC Class Codes: B02C 13/282 Shape or inner surface of mill-housings
• CPC Class Codes: B02C 18/06 with rotating knives
• CPC Class Codes: B02C 18/14 within horizontal containers B02C18/062, B02C18/065 take precedence
• CPC Class Codes: B02C 2201/066 for garden waste

Abstract

An apparatus for collection and reduction of yard debris combining a frontally facing vacuum pick up with a chipper-shredder-blower unit to induce airflow for entraining debris collected at the vacuum pick up; reduce the entrained debris to a more manageable volume; impel the reduced debris to a high-efficiency free-flow-separator device for removing the debris from the air in which it is entrained; and deposit the debris in a detachable accumulator for subsequent dumping.

Claims

1. A free-flow apparatus for separating entrained yard debris from a transporting air stream by action of body forces thereupon comprising:

a. a curvilinear primary duct having an outer wall, an interior wall, an entrance for accepting a stream of air bearing entrained yard debris and an exit;

said curvilinear primary duct being adapted for conducting said stream of air bearing entrained yard debris from said entrance to said exit;

b. a secondary-separation chamber having a roof;

a generally frusto-conical outer peripheral wall portion and an opening defined thereinto, a portion of said outer wall of said curvilinear primary duct adjacent to said duct exit being generally tangential to a portion of said generally frusto-conical outer peripheral wall portion of said secondary-separation chamber in a first location adjacent to said opening, a portion of said interior wall of said curvilinear primary duct adjacent to said duct exit defining an acute angle with another portion of said generally frusto-conical outer peripheral wall portion at a second location generally opposed to said first location adjacent to said opening;

c. said secondary-separation chamber being at least partially encompassed by said curvilinear primary duct;

d. said secondary-separation chamber being adapted to receive said stream of air bearing entrained yard debris from said exit of said curvilinear primary duct;

e. said generally frusto-conical outer peripheral wall portion of said secondary-separation chamber being adapted to separate said stream of air bearing entrained yard debris into an outwardly located debris-enriched stream and an inwardly located debris-depleted stream by action of body forces thereupon as said stream of air bearing entrained yard debris passes tangentially thereto;

f. an accumulation chamber located below said secondary-separation chamber for receiving debris from said outwardly located debris-enriched stream;

g. a baffle means centrally disposed between said secondary-separation chamber and said accumulation chamber for impeding passage of fine particulates from said accumulation chamber into said debris-depleted stream; and

h. said roof of said secondary-separation chamber having defined therein a generally centrally located passage adapted to exhaust air from said inwardly located debris-depleted stream to the atmosphere.

2. The apparatus of claim 1 wherein the height of the uppermost extent of said curvilinear primary duct above the uppermost extent of said secondary-separation chamber is no more than 50% of the height of said secondary-separation-chamber.

3. The separator of claim 1 wherein said secondary-separation chamber is thermoformed.

4. The apparatus of claim 1 wherein the center of curvature of a portion of said outer wall of said curvilinear primary duct and the center of curvature of a portion of said generally frusto-conical outer peripheral wall portion of said secondary-separation chamber are generally coincident.

5. The apparatus of claim 1 wherein the curvature and arc length of said outer wall of said curvilinear primary duct are sufficient to separate said stream of air bearing entrained yard debris into a debris-depleted inner stream and a debris-enriched outer stream as said stream of air bearing entrained yard debris flows along said outer wall.

6. The apparatus of claim 1 wherein said curvilinear primary duct at least partially wraps said secondary-separation chamber and the curvature and arc length of said curvilinear primary duct are sufficient to separate said stream of air bearing entrained yard debris into a debris depleted inner stream and a debris enriched outer stream.

7. The apparatus of claim 1 wherein a portion of said debris-enriched stream close to said generally frusto-conical outer peripheral wall portion in said secondary-separation chamber has a tangential velocity of at least about 2,000 feet per minute.

8. A free-flow apparatus for separating entrained yard debris from a transporting air stream by action of body forces thereupon comprising:

a. means for delivering a stream of air bearing entrained yard debris;

b. a vessel having an outer vessel wall and means defining an opening therethrough, a roof, and a bottom;

c. a duct having an outer duct wall, an interior duct wall, a duct entrance and a duct exit, said duct being disposed about an upper portion of said vessel;

d. a portion of said outer duct wall adjacent to said duct exit being generally tangential to said outer vessel wall of said vessel at a first location adjacent to said opening, another portion of said interior duct wall adjacent to said duct exit defining an acute angle with said outer vessel wall at a second location generally opposed to said first location adjacent to said opening, said outer vessel wall being generally inwardly curving;

e. said duct entrance being adapted to receive said stream of air bearing entrained yard debris, said duct being adapted for conducting said stream of air bearing entrained yard debris from said duct entrance to said duct exit, and adapted to direct said stream of air bearing entrained yard debris into said vessel primarily tangentially along said outer vessel wall;

f. said roof having defined therein a generally centrally located passage with a passage entrance and a passage exit;

g. a baffle extending generally outwardly from a point below said passage entrance, said baffle separating said vessel into an upperly located separation chamber and a lowerly located accumulation chamber, the outer periphery of said baffle being spaced inwardly from said outer vessel wall;

h. said separation chamber being adapted to separate said stream of air bearing entrained yard debris into an outerly located debris-enriched stream and an innerly located debris-depleted stream, said accumulation chamber being disposed to accept debris from said outerly located debris-enriched stream;

i. said generally centrally located passage being adapted for receiving said innerly located debris-depleted stream from said separation chamber through said passage entrance and discharging air from said innerly located debris-depleted stream into the atmosphere; and

j. said baffle being disposed to impede movement of fine particulates from said accumulation chamber into said innerly located debris-depleted stream.

9. The apparatus of claim 8 wherein said duct is curvilinear and at least partially encompasses an upper portion of said vessel horizontally.

10. The apparatus of claim 8 wherein a portion of said outer vessel wall surrounding said separation chamber is generally frusto-conical.

11. The apparatus of claim 8 wherein a portion of said outer vessel wall surrounding said separation chamber flares downwardly and outwardly.

12. The apparatus of claim 8 wherein a portion of said outer vessel wall surrounding said separation chamber is generally frusto-conical and generally vertical.

13. The apparatus of claim 8 wherein a portion of said outer vessel wall surrounding said separation chamber flares downwardly and outwardly at from about 5 degrees to about 25 degrees from the vertical.

14. The apparatus of claim 8 wherein said outer duct wall of said duct is inclined downwardly and outwardly from said separation chamber at from about 5 degrees to about 25 degrees from the vertical.

15. The apparatus of claim 8 wherein a portion of said outer vessel wall surrounding said separation chamber flares downwardly and outwardly and said outer duct wall of said duct is inclined downwardly and outwardly from said separation chamber.

16. The apparatus of claim 8 wherein the height of the uppermost extent of said duct above the uppermost extent of said separation chamber is no more than 50% of the height of said separation chamber.

17. The apparatus of claim 8 wherein said duct further comprises an adjustable duct-closure device for reducing airflow through said duct.

18. The apparatus of claim 8 wherein said accumulation chamber is towably mounted on wheels.

19. The apparatus of claim 8 wherein said separation chamber and said accumulation chamber are adapted to be towed by a riding lawnmower.

20. The apparatus of claim 8 wherein said separation chamber and said accumulation chamber are adapted to be mounted on a riding lawnmower.

21. The apparatus of claim 8 wherein said means for delivering a stream of air bearing entrained yard debris comprises a blower.

22. The apparatus of claim 8 wherein said means for delivering a stream of air bearing entrained yard debris comprises a chipper shredder.

23. The apparatus of claim 8 wherein said means for delivering a stream of air bearing entrained yard debris comprises a shredder blower.

24. The apparatus of claim 8 wherein said outer duct wall and said outer vessel wall are each inwardly curvilinear and wherein the center of curvature of a portion of said inwardly curvilinear outer duct wall and the center of curvature of a portion of said generally inwardly curving outer vessel wall are generally coincident.

25. The apparatus of claim 8 wherein said outer duct wall is curvilinear and the curvature and arc length of said curvilinear outer duct wall adjacent said duct exit are sufficient to separate said stream of air bearing entrained yard debris into a debris-depleted inner stream and a debris-enriched outer stream as said stream of air bearing entrained yard debris flows along said curvilinear outer duct wall.

26. The apparatus of claim 8 wherein a portion of said debris-enriched stream close to said outer vessel wall in said separation chamber has a tangential velocity of at least about 2,000 feet per minute.

27. An apparatus for separating entrained yard debris from a transporting air stream by action of body forces thereupon, comprising:

a duct for accepting a flow of air bearing entrained yard debris;

said apparatus having a perimetral wall with a generally inwardly curvilinear surface defining a separation chamber;

said duct opening into said separation chamber adjacent to said generally inwardly curvilinear surface of said perimetral wall and being disposed to direct said flow of air bearing entrained yard debris tangentially along said generally inwardly curvilinear surface of said perimetral wall, said generally inwardly curvilinear surface and said duct being configured to separate said flow of air bearing entrained yard debris into a debris-enriched outer stream and a debris-depleted inner stream;

an accumulator operatively connected to said separation chamber and adapted to receive debris from said debris-enriched outer stream from said separation chamber;

a centrally located exhaust opening out of said separation chamber adapted to discharge air from said debris-depleted inner stream from said separation chamber into the atmosphere; and

a baffle located between said separation chamber and said accumulator disposed to permit passage of said entrained yard debris in said debris-enriched outer stream into said accumulator while impeding movement of particulates from said accumulator into said debris-depleted inner stream from which said air is thereafter discharged from said separation chamber.

28. The apparatus of claim 27 wherein said perimetral wall of said separation chamber flares downwardly and outwardly.

29. The apparatus of claim 27 wherein said perimetral wall of said separation chamber is generally vertical.

30. The apparatus of claim 27 wherein at least a portion of said perimetral wall of said separation chamber flares downwardly and outwardly at from about 5 degrees to about 25 degrees from the vertical.

31. The apparatus of claim 27 wherein at least a portion of the outer wall of said duct flares downwardly and outwardly at from about 5 degrees to about 25 degrees from the vertical.

32. The apparatus of claim 27 wherein said perimetral wall of said separation chamber flares downwardly and outwardly and the outer wall of said duct flares downwardly and outwardly.

33. The apparatus of claim 27 wherein at least a portion of said duct is disposed generally horizontally about said separation chamber.

34. The apparatus of claim 27 wherein said duct is at least partially curvilinear and at least partially encompasses said separation chamber horizontally.

35. The apparatus of claim 27 wherein said duct further comprises an adjustable duct-closure device for reducing airflow through said duct.

36. The apparatus of claim 27 wherein said separation chamber is mounted on a riding lawnmower.

37. The apparatus of claim 27 wherein said separation chamber is adapted to be towed behind a riding lawnmower.

38. The apparatus of claim 27 wherein said separation chamber and said accumulator are adapted for towing with a riding lawnmower.

39. The separator of claim 27 wherein said separation chamber is thermoformed.

40. The apparatus of claim 27 further having means for delivering said flow of air bearing said entrained yard debris comprising:

(A) a frame adapted to be advanced over a surface;

(B) a conduit mounted on said frame and having a conduit entrance and a conduit exit;

(C) a blower unit operatively connected to said conduit exit and adapted to induce flow of air through said conduit and provide suction at said conduit entrance;

said conduit exit being operatively connected to the entrance of said duct.

41. The apparatus of claim 40 further comprising an exhaust passage operatively connected to said centrally located exhaust and adapted to direct said debris-depleted stream to a location proximate said conduit entrance.

42. The apparatus of claim 27 wherein the outer wall of said duct is inwardly curvilinear and the center of curvature of a portion of said inwardly curvilinear outer wall of said duct and the center of curvature of a portion of said generally inwardly curvilinear surface of said perimetral wall are generally coincident.

43. The apparatus of claim 27 wherein the outer duct wall of said duct is inwardly curvilinear and the curvature and arc length of said inwardly curvilinear outer duct wall adjacent the exit of said duct are sufficient to separate said flow of air bearing entrained yard debris into a debris-depleted inner stream and a debris-enriched outer stream.

44. The apparatus of claim 27 wherein a portion of said debris-enriched outer stream close to said perimetral wall with a generally inwardly curvilinear surface in said separation chamber has a tangential velocity of at least about 2,000 feet per minute.

45. An apparatus for separating entrained yard debris from a transporting air stream by action of body forces thereupon comprising:

a. a curvilinear primary duct for accepting a stream of air bearing entrained yard debris, said curvilinear primary duct having an outer wall, an interior wall, a duct entrance and a duct exit;

said curvilinear primary duct being adapted for conducting said stream of air bearing entrained yard debris from said duct entrance to said duct exit;

b. a secondary-separation chamber having a roof and a generally downwardly and outwardly flaring outer peripheral wall and means defining an opening thereinto, a portion of said outer wail of said curvilinear primary duct adjacent to said duct exit being generally tangential to a portion of said generally downwardly and outwardly flaring outer peripheral wall of said secondary-separation chamber in one location adjacent to said opening, a portion of said interior wall of said curvilinear primary duct adjacent to said duct exit defining an acute angle with another portion of said generally downwardly and outwardly flaring outer peripheral wall at another location generally opposed to said one location adjacent to said opening;

c. said secondary-separation chamber being at least partially encompassed by said curvilinear primary duct;

d. said secondary-separation chamber being adapted to receive said stream of air bearing entrained yard debris from said duct exit of said curvilinear primary duct;

e. said secondary-separation chamber being configured to separate said stream of air bearing entrained yard debris into an outerly located debris-enriched stream and an innerly located debris-depleted stream by action of body forces upon said yard debris as said stream of air bearing entrained yard debris passes along said generally downwardly and outwardly flaring outer peripheral wall;

f. an accumulation chamber located below said secondary-separation chamber for receiving debris from said outerly located debris-enriched stream;

g. a baffle means centrally disposed between said secondary-separation chamber and said accumulation chamber for impeding re-entrainment of fine particulates from said accumulation chamber into said innerly located debris-depleted stream; and

h. said roof of said secondary-separation chamber having defined therein a generally centrally located passage adapted to exhaust air from said innerly located debris-depleted stream to the atmosphere.

46. The apparatus of claim 45 wherein the curvature and arc length of said curvilinear primary duct are sufficient to separate said stream of air bearing entrained yard debris into a debris-depleted inner stream and a debris-enriched outer stream.

47. The apparatus of claim 45 wherein the center of curvature of a portion of said curvilinear primary duct and the center of curvature of a portion of said generally downwardly and outwardly flaring outer peripheral wall are generally coincident.

48. The apparatus of claim 45 wherein a portion of said outerly located debris-enriched stream close to said generally downwardly and outwardly flaring outer peripheral wall in said secondary-separation chamber has a tangential velocity of at least about 2,000 feet per minute.

49. The apparatus of claim 45 wherein said secondary-separation chamber and said accumulation chamber are adapted for towing with a riding lawnmower.

50. The apparatus of claim 45 wherein said secondary-separation chamber and said accumulation chamber are adapted for mounting on a riding lawnmower.