Oxygen humidifier

• US 7,331,342 B2
• Filed: 10/05/2004
• Issued: 02/19/2008
• Est. Priority Date: 10/06/2003
• Status: Active Grant

• Current Assignee: Pentair Filtration Solutions, Llc (Pentair Plc (Ireland))
• Original Assignee: Porous Media Corporation (Pentair Plc (Ireland))
• Inventors: Geisz, Carl M., Crowder, Robert O., Burban, John H., Spearman, Michael
• Primary Examiner(s): Yu; Justine R.
• Assistant Examiner(s): Ali; Shumaya B.
• Application Number:
  US10/958,973
• Publication Number:
  US 20050072425A1
• Time in Patent Office: 1,232 Days
• Field of Search: 128/203.16, 128/203.12, 128/203.17, 128/203.25, 128/203.26, 128/201.13, 128/204.17, 128/200.24, 128/205.27, 128/205.29, 128/206.16, 128/205.12, 128/203.27, 128/203.14
• US Class Current: 128/203.14
• CPC Class Codes: A61M 16/101 using an oxygen concentrator
• CPC Class Codes: A61M 16/1055 bacterial
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/145 using hollow fibres
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence
• CPC Class Codes: B01D 2256/12 Oxygen
• CPC Class Codes: B01D 2257/102 Nitrogen
• CPC Class Codes: B01D 2259/4533 for medical purposes
• CPC Class Codes: B01D 2311/14 Pressure control
• CPC Class Codes: B01D 53/0446 Means for feeding or distributing gases
• CPC Class Codes: B01D 53/047 Pressure swing adsorption
• CPC Class Codes: B01D 53/22 by diffusion manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00
• CPC Class Codes: B01D 53/229 Integrated processes (Diffusion and at least one other process, e.g. adsorption, absorption)
• CPC Class Codes: B01D 53/268 by diffusion

Abstract

An apparatus and method for separating breathable oxygen gas from a source of gas and then humidifying the oxygen gas while preventing over humidification of the oxygen gas, the apparatus comprising a gas pathway located on a first side of a water transfer member, an oxygen gas pathway located on a second side of the water transfer member and a separator for separating the breathable oxygen gas from a gas located on the first side of the water transfer member and directing the breathable oxygen gas past the second side of the water transfer member while maintaining the pressure of the gas substantially equal to the pressure of the breathable oxygen gas to thereby humidify the breathable oxygen gas while preventing a moisture condensation in the breathable oxygen gas.

Claims

1. A method of providing a source of breathable humidified oxygen comprising:

directing a gas having a first level of humidification past a first side of a water transfer member; and

directing a breathable oxygen gas having a second level of humidification with the second level of humidification less than the first level of humidification past a second side of the water transfer member while maintaining the pressure of the gas on the first side of the water transfer member substantially equal to the pressure of the oxygen gas on the second side of the water transfer member to humidify the oxygen gas to a humidity level substantially equal to or less than the first level of humidification of the gas trough a transfer of water from the gas to the oxygen gas through the water transfer member.

2. The method of claim 1 wherein the steps of directing a gas having a first level of humidification past a first side of a water transfer member comprises directing a gas having a first level of humidification past a first side of a membrane device having a selective membrane with a greater selectivity for water over both nitrogen and oxygen.

3. The method of claim 1 including the step of compressing the gas before the gas is directed past the first side of the water transfer member.

4. The method of claim 1 including the step of compressing the gas after the gas has been directed past the first side of the water transfer member.

5. The method of claim 1 including the step of directing the breathable amount of oxygen through a buffer tank to smooth out fluctuations in pressure and flow of the breathable amount of oxygen.

6. The method of claim 1 wherein the step of directing a gas having a first level of humidification past a first side of a water transfer member comprises using a fan to direct a gas having a first level of humidification past a first side of a water transfer member.

7. The method of claim 1 including the step of directing an oxygen-depleted gas through a muffler to reduce the noise of the oxygen-depleted gas as the oxygen-depleted gas exits the system.

8. A method of providing a source of breathable humidified oxygen gas comprising:

directing a gas containing oxygen past a first side of a water permeable membrane;

separating the oxygen gas from the gas; and

directing the oxygen gas past a second side of the water permeable membrane while maintaining the pressure of the gas on the first side of the water permeable membrane substantially equal to the pressure of the oxygen gas on the second side of the water permeable membrane to enable water transfer from the gas to the oxygen gas to humidify the oxygen gas to a humidity level substantially equal to or less than a humidity level of the gas on the first side of the water permeable membrane.

9. The method of claim 8 wherein the step of directing a gas containing oxygen past a first side of a water permeable membrane comprises directing a gas containing oxygen past a first side of a water permeable membrane having a selective membrane with a greater selectivity for water over both nitrogen and oxygen.

10. The method of claim 8 wherein the step of directing a gas containing oxygen past a first side of a water permeable membrane comprises directing a gas containing oxygen past a first side of a water permeable membrane having a selective membrane having a selectivity for water over both nitrogen and oxygen of at least 10.

11. The method of claim 8 wherein the step of directing a gas containing oxygen past a first side of a water permeable membrane comprises directing a gas containing oxygen past a first side of a water permeable membrane having a selective membrane having a selectivity for water over both nitrogen and oxygen of at least 100.

12. The method of claim 8 wherein the water permeable membrane comprises a hollow fiber membrane, a flat sheet membrane, or a spiral wound membrane.

13. A method of providing a source of breathable humidified oxygen gas comprising:

directing a gas having a first level of humidification past a first side of a water permeable membrane; and

directing a breathable oxygen gas having a second level of humidification with the second level of humidification less than the first level of humidification of the gas past a second side of the water permeable membrane while maintaining the pressure of the gas on one side of the water permeable membrane substantially equal to the pressure of oxygen gas on the second side of the water permeable membrane to transfer water from the gas on the first side of the water permeable membrane to the oxygen gas on the second side of the water permeable membrane to humidify the oxygen gas to a humidity level substantially equal to or less than a humidity level of the gas.