Severable carton wall

• US 7,331,509 B2
• Filed: 08/16/2005
• Issued: 02/19/2008
• Est. Priority Date: 06/21/2002
• Status: Expired due to Fees

• Current Assignee: Meadwestvaco Packaging Systems, LLC (Meadwestvaco Corporation)
• Original Assignee: Meadwestvaco Packaging Systems, LLC (Meadwestvaco Corporation)
• Inventors: Bates, Aaron, Oliff, James R.
• Primary Examiner(s): Mai; Tri M.
• Application Number:
  US11/204,495
• Publication Number:
  US 20050269389A1
• Time in Patent Office: 917 Days
• Field of Search: 229/244, 229/122.1, 229/305, 229/302, 229/303, 229/221, 229/241, 229/242, 229/243
• US Class Current: 229/242
• CPC Class Codes: B65D 2571/00141 glued
• CPC Class Codes: B65D 2571/0045 for hands
• CPC Class Codes: B65D 2571/00549 consisting of fold lines
• CPC Class Codes: B65D 2571/0058 The tear line defining a dispensing aperture provided with means for preventing the articles from freely exiting the wrapper, e.g. by rolling out
• CPC Class Codes: B65D 2571/0066 formed from one single sheet
• CPC Class Codes: B65D 2571/00728 the end walls being closed by gluing
• CPC Class Codes: B65D 2571/00876 Frangible bridges left into cut lines for facilitating folding operations
• CPC Class Codes: B65D 5/54 Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing B65D5/06, B65D5/5233, B65D5/5253 take precedence ; break-in flaps, or members adapted to be torn-off, to provide pouring openings B65D5/70
• CPC Class Codes: B65D 5/541 the lines of weakness being provided in one or more closure flaps
• CPC Class Codes: B65D 5/725 Incised or pre-scored openings or windows provided in the side wall of containers
• CPC Class Codes: B65D 71/36 having a tubular shape, e.g. tubular wrappers, with end walls

Abstract

A severable carton wall includes a substantially vertically disposed composite wall formed from a pair of overlapping panels joined along a seam, and a frangible line extending across the composite wall, traversing the seam, defining a removable upper portion of the composite wall. An extensively-weakened segment of the frangible line that substantially traverses the seam is shaped and disposed such that the extensively-weakened segment defines a notch in the removable upper portion within the seam of the removable upper portion. The extensively-weakened segment includes a pair of cut lines formed respectively in the end portions of the panels such that the cut lines define a pair of secured protrusions formed respectively from the panels and extending upwardly from the lower portion of the composite wall.

Claims

1. A severable carton wall comprising:

a substantially vertically disposed composite wall formed from a pair of overlapping panels joined along a seam, said seam comprising an overlap of respective end portions of said panels; and

a frangible line extending across the composite wall, traversing the seam, defining a removable upper portion of said composite wall;

wherein the frangible line includes an extensively-weakened segment that substantially traverses the seam,

wherein the extensively-weakened segment is shaped and disposed such that the extensively-weakened segment defines a notch in said removable upper portion within said seam of said removable upper portion, said extensively-weakened segment including a pair of cut lines formed respectively in said end portions of said panels such that the cut lines define a pair of secured protrusions formed respectively from said panels and extending upwardly from a lower portion of said composite wall,

wherein the frangible line further includes a fold line segment extending away from said protrusions to facilitate separation of the composite wall along the extensively-weakened segment when said removable upper portion is pivoted about said fold line segment, and

wherein said protrusions are joined directly to the lower portion of the composite wall without a hinged connection.

2. The carton of claim 1, wherein each of said cut lines terminates at a nick member disposed proximate an end edge of a respective one of the panels.

3. A severable carton wall comprising:

a substantially vertically disposed composite wall formed from a pair of overlapping panels joined along a seam, said seam comprising an overlap of respective end portions of said panels; and

a frangible line extending across the composite wall, traversing the seam, defining a removable upper portion of said composite wall;

wherein a segment of the frangible line that substantially traverses the seam is an extensively-weakened segment.

wherein the extensively-weakened segment is shaped and disposed such that the extensively-weakened segment defines a notch in said removable upper portion within said seam of said removable upper portion, said extensively-weakened segment including a pair of cut lines formed respectively in said end portions of said panels such that the cut lines define a pair of secured protrusions formed respectively from said panels and extending upwardly from a lower portion of said composite wall to facilitate separation of the composite wall along the extensively-weakened segment,

wherein said protrusions are joined directly to the lower portion of the composite wall without a hinged connection, and

wherein each of the cut lines has a highest point along said each cut line, said highest point along one of the cut lines being disposed at a lower elevation than said highest point along the other of the cut lines.

4. The carton of claim 3, wherein said one of the cut lines is formed in the panel that is disposed outermost with respect to the seam, and said other of the cut lines is formed in the other panel that is disposed innermost with respect to the seam.

5. The carton of claim 3, wherein said cut lines extend alongside each other such that a clearance is provided between said cut lines.

6. A carton comprising:

top, bottom and a pair of side walls interconnected to form a substantially tubular structure having at least one end region terminating in a composite end wall, said composite end wall being formed from a pair of overlapping panels joined together along a seam, said seam comprising an overlap of respective end portions of said panels; and

a separable trough formed from a portion of the one end region and hingably and severably connected to the composite end wall along a frangible line that traverses the seam;

wherein said frangible line comprises a pair of spaced, substantially straight segments extending respectively from said side walls toward each other and an extensively-weakened segment substantially traversing the seam and spanning a space between said straight segments, and

wherein said extensively-weakened segment is configured such that the extensively-weakened segment defines a notch in said trough within said trough, whereby when said trough is partially severed from the carton and pivoted about said straight segments, severance of said trough from the carton along said extensively-weakened segment is facilitated.

7. The carton of claim 6, wherein said straight segments are interconnected only by said extensively-weakened segment.

8. The carton of claim 6, wherein said extensively-weakened segment includes a pair of cut lines formed respectively in said end portions of said panels such that the cut lines define a pair of secured protrusions formed respectively from said panels and extending upwardly from said composite end wall when said trough is partially severed from the carton and pivoted about said straight segments.

9. The carton of claim 8, wherein said protrusions are joined directly to the composite end wall without a hinged connection.

10. The carton of claim 8, wherein each of the cut lines has a highest point along said each cut line, said highest point along one of the cut lines being disposed at a lower elevation than said highest point along the other of the cut lines.

11. The carton of claim 10, wherein said one of the cut lines is formed in the panel that is disposed outermost with respect to the seam, and said other of the cut lines is formed in the other panel that is disposed innermost with respect to the seam.

12. The carton of claim 8, wherein each of said cut lines terminates at a nick member disposed proximate an end edge of a respective one of the panels.

13. The carton of claim 6, wherein the trough is formed in part from the top wall, in part from the composite end wall and in part from the side walls, the trough being severably connected to the top and side walls.

14. The carton of claim 6, wherein said frangible line is disposed across the composite end wall and extends into the side walls so that the trough is severably connected to the side walls.

15. The carton of claim 14, wherein said frangible line extends into the top wall such that the frangible line extends across the top wall.