Knee bolster

• US 7,331,606 B2
• Filed: 10/14/2004
• Issued: 02/19/2008
• Est. Priority Date: 10/14/2004
• Status: Expired due to Fees

• Current Assignee: GM Global Technology Operations Incorporated (General Motors Company), Steering Solutions IP Holding Corporation (Nexteer Automotive Group Ltd.)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Collier, Bruce M., Parenteau, Chantal S., Riefe, Richard K., Shah, Minoo J.
• Primary Examiner(s): CULBRETH, ERIC D
• Application Number:
  US10/965,537
• Publication Number:
  US 20060082116A1
• Time in Patent Office: 1,223 Days
• Field of Search: 280/751, 280/752, 280/753, 296/187.05
• US Class Current: 280/752
• CPC Class Codes: B60R 2021/0051 Knees
• CPC Class Codes: B60R 21/045 associated with the instrument panel or dashboard

Abstract

The invention provides an apparatus and method for absorbing energy in response to a vehicle crash. The apparatus includes a knee bolster disposable in a vehicle for absorbing an impact from at least one knee of a driver. The apparatus also includes a connecting device associated with the knee bolster. The connecting device includes a breakable portion for releasably connecting the knee bolster to the vehicle such that the knee bolster breaks away from the vehicle under predetermined conditions. The method according to the invention includes the step of disposing a knee bolster in a vehicle for absorbing an impact from at least one knee of a driver. The method also includes the step of releasably connecting the knee bolster to the vehicle such that the knee bolster breaks away from the vehicle under predetermined conditions with a connecting device associated with the knee bolster and having a breakable portion.

Claims

1. An apparatus comprising:

a knee bolster disposed in a vehicle for absorbing an impact from at least one knee of a driver; and

a connecting device attached with said knee bolster and having a breakable portion for releasibly connecting said knee bolster to the vehicle such that said knee bolster breaks away from said breakable portion under predetermined conditions and slides relative to said breakable portion.

2. The apparatus of claim 1 wherein said knee bolster defines an impact area and said breakable portion extends substantially normal to said impact area and is constructed and arranged to shear transversely upon application of a shear force being at least one of said predetermined condition.

3. The apparatus of claim 1 wherein said knee bolster defines an impact area and a first striking axis aligned with said impact area.

4. The apparatus of claim 3 wherein said breakable portion is constructed and arranged to be breakable in response to forces acting on said impact area and transverse to said first striking axis.

5. The apparatus of claim 4 wherein said breakable portion is maintainable in response to forces acting on said impact area and aligned with said first striking axis.

6. The apparatus of claim 1 wherein said breakable portion and said knee bolster are integral.

7. The apparatus of claim 1 wherein said breakable portion includes at least one of a shearable member, a friction disc, and adhesive.

8. The apparatus of claim 1 wherein said knee bolster includes a cover and a base, wherein said breakable portion is operatively disposed between said cover and said base.

9. The apparatus of claim 1 wherein said knee bolster includes a longitudinal axis extending normal to an impact area and a peripheral surface extending transverse to said longitudinal axis and being furthest from said longitudinal axis adjacent to said impact area.

10. The apparatus of claim 9 wherein said knee bolster defines a thickness and said peripheral surface extends over said thickness.

11. The apparatus of claim 10 wherein said knee bolster includes a top side, a bottom side, a left side and a right side and said peripheral surface extends along at least one of said sides.

12. The apparatus of claim 11 wherein said peripheral surface only extends along said top side, said left side, and said right side.

13. An apparatus comprising:

a knee bolster disposed in a vehicle for absorbing an impact from at least one knee of a driver;

a connecting device associated with said knee bolster and having a breakable portion for releasably connecting said knee bolster to the vehicle such that said knee bolster breaks away from said breakable portion under predetermined conditions and slides relative to at least part of said breakable portion;

wherein said knee bolster includes a longitudinal axis extending normal to an impact area and a peripheral surface extending transverse to said longitudinal axis and being furthest from said longitudinal axis adjacent to said impact area;

wherein said knee bolster defines a thickness and said peripheral surface extends over said thickness;

wherein said knee bolster includes a top side, a bottom side, a left side and a right side and said peripheral surface extends along at least one of said sides; and

wherein said peripheral surface only extends along less than all of said sides.

14. An apparatus comprising:

a knee bolster disposed in a vehicle for absorbing an impact from at least one knee of a driver and defining a first striking axis and an impact area aligned with said first striking axis;

a connecting device associated with said knee bolster and having a breakable portion defined as a snap fit connecting tab for releasably connecting said knee bolster to the vehicle such that said knee bolster breaks away from the vehicle under predetermined conditions, said breakable portion disposed in spaced relation with respect to said impact area; and

wherein said breakable portion is a unitary homogeneous part of said knee bolster prior to breaking away from said knee bolster.

15. The apparatus of claim 14 wherein said breakable portion is maintainable in response to impacting forces acting on said impact area and parallel with said first striking axis.

16. The apparatus of claim 15 wherein said breakable portion is breakable in response to impacting forces acting on said impact area and transverse to said first striking axis.

17. The apparatus of claim 16 wherein said breakable portion is shearable.

18. The apparatus of claim 17 wherein said breakable portion is plastic.