Systems and methods for designing and manufacturing engineered objects

• US 7,333,868 B2
• Filed: 05/09/2006
• Issued: 02/19/2008
• Est. Priority Date: 05/10/2005
• Status: Expired due to Fees

• Current Assignee: Tramco, Inc. (AG Growth International Incorporated)
• Original Assignee: Tramco, Inc. (AG Growth International Incorporated)
• Inventors: Takaki, Hiroshi, Trammell, Leon
• Primary Examiner(s): VON BUHR, MARIA N
• Application Number:
  US11/430,798
• Publication Number:
  US 20060259172A1
• Time in Patent Office: 651 Days
• Field of Search: 700 95- 98, 700103-105, 706/903, 706/904, 706/906, 706919-923, 703/1, 703/2, 715/964, 715/965, 716/1
• US Class Current: 700/97
• CPC Class Codes: G06Q 30/0603 Catalogue ordering
• CPC Class Codes: Y10S 706/919 Designing, planning, programming, CAD, CASE
• CPC Class Codes: Y10S 715/964 CAD or CAM, e.g. interactive design tools

Abstract

A system for manufacturing an engineered object comprising an estimate generator, layout drawing generator, and design generator. The estimate generator generates a cost estimate based on a request for proposal defining the engineered object. The layout drawing generator generates a layout drawing based on the request for proposal. The design generator generates, based on an order and a proposal, an object design comprising an assembly specification, a detail specification, and machine control files. The proposal is generated based on the cost estimate and the layout drawing. The order is generated based on the proposal. Manufactured components are generated based on the machine control files. Subassemblies are generated from the manufactured components and the procured components based on the detail specifications. The engineered object is generated based on the subassemblies and the assembly specifications.

Claims

1. A system for manufacturing an engineered object, comprising:

a parametric design system comprising

an estimate generator for generating a cost estimate based on at least one of

predetermined properties of the engineered object as defined by a request for proposal defining the engineered object,

parameters associated with components of the engineered object, and

engineering rules and knowledge;

a layout drawing generator for generating a layout drawing based on at least one of

specifications of the engineered object as defined by the request for proposal,

parameters associated with components of the engineered object, and

engineering rules and knowledge;

a design generator for generating, based on an order and a proposal, an object design comprising an assembly specification, a detail specification, and machine control files, where

the proposal is generated based on the cost estimate and the layout drawing; and

the order is generated based on the proposal;

factory automation facilities for generating manufactured components based on the machine control files;

manufacturing facilities for generating subassemblies from the manufactured components and procured components based on the detail specification; and

assembly facilities for generating the engineered object from the subassemblies based on the assembly specification.

2. A system as recited in claim 1, further comprising an estimate generator interface for defining the predetermined properties of the engineered object.

3. A system as recited in claim 1, in which the layout drawing generator generates the layout drawing based on the predetermined properties of the engineered object.

4. A system as recited in claim 1, further comprising a specifications interface for defining the specifications of the engineered object.

5. A system as recited in claim 4, further comprising an estimate generator interface for defining the predetermined properties of the engineered object.

6. A system as recited in claim 1, in which the design generator generates the object design based on at least one of predetermined properties of the engineered object, parameters associated with components of the engineered object, engineering rules and knowledge, and an engineering review.

7. A system as recited in claim 6, further comprising a review interface for facilitating the engineering review of the object design.

8. A system as recited in claim 7, further comprising a specifications interface for defining the specifications of the engineered object.

9. A system as recited in claim 8, further comprising an estimate generator interface for defining the predetermined properties of the engineered object.

10. A system as recited in claim 6, in which the object design comprises an object model defining the engineered object.

11. A system as recited in claim 10, further comprising a review interface for generating an image of the object model to facilitate the engineering review.

12. A system as recited in claim 11, in which:

the object model is a three-dimensional computer model representing the engineered object; and

the image is a two-dimensional representation of the three-dimensional computer model.

13. A system as recited in claim 6, in which the layout drawing generator generates the layout drawing based on at least one of specifications of the engineered object, parameters associated with components of the engineered object, and engineering rules and knowledge.

14. A system as recited in claim 13, in which the estimate generator generates the cost estimate based on at least one of predetermined properties of the engineered object, parameters associated with components of the engineered object, and engineering rules and knowledge.

15. A system as recited in claim 14, in which the layout drawing generator generates the layout drawing based on the predetermined properties of the engineered object.

16. A method of manufacturing an engineered object, comprising the steps of:

providing a parametric design system comprising

an estimate generator for generating cost estimates at least in part based on at least one of parameters associated with components of engineered objects and engineering rules and knowledge,

a layout drawing generator for generating layout drawings at least in part based on at least one of parameters associated with components of engineered objects and engineering rules and knowledge, and

a design generator for generating object designs at least in part based on at least one of parameters associated with components of engineered objects, engineering rules and knowledge, and an engineering review;

accepting a request for proposal defining the engineered object;

entering the request for proposal into the estimate generator to generate a cost estimate;

entering the request for proposal into the layout drawing generator to generate a layout drawing;

generating a proposal based on the cost estimate and the layout drawing;

generating an order based on the proposal;

based on the order and the proposal, causing the design generator to generate an object design comprising an assembly specification, a detail specification, and machine control files;

generating manufactured components based on the machine control files;

generating subassemblies from the manufactured components and procured components based on the detail specification; and

generating the engineered object from the subassemblies based on the assembly specification.

17. A method as recited in claim 16, further comprising the steps of:

providing an estimate generator interface; and

defining predetermined properties of the engineered object using the generator interface, where the cost estimate generator generates the cost estimate further based on the predetermined properties of the engineered object.

18. A method as recited in claim 17, in which the step of generating the layout drawing comprises the step of generating the layout drawing based on the predetermined properties of the engineered object.

19. A method as recited in claim 16, further comprising the steps of:

providing a specifications interface; and

defining specifications of the engineered object using the specifications interface.

20. A method as recited in claim 19, further comprising the steps of:

providing an estimate generator interface; and

defining the predetermined properties of the engineered object using the specifications interface.

21. A system as recited in claim 16, in which the step of generating the object design comprises the step of

performing an engineering review of a preliminary object design.

22. A system as recited in claim 21, in which the step of performing the engineering review of the preliminary object design further comprising the steps of:

providing a review interface; and

performing the engineering review of the object design using the review interface.

23. A system as recited in claim 22, in which the step of generating the object design comprises the step of generating an object model defining the engineered object.

24. A system as recited in claim 23, in which the step of performing the engineering review further comprising the steps of:

providing a review interface; and

generating an image of the object model using the review interface.

25. A system as recited in claim 24, in which:

the step of generating the object model comprises the step of generating a three-dimensional computer model representing the engineered object; and

the step of generating the image comprises the step of generating a two-dimensional representation of the three-dimensional computer model.

26. A method of manufacturing a bulk material handling system, comprising the steps of:

providing a parametric design system comprising

an estimate generator for generating cost estimates at least in part based on at least one of parameters associated with components of bulk material handling systems and engineering rules and knowledge,

a layout drawing generator for generating layout drawings at least in part based on at least one of parameters associated with components of bulk material handling systems and engineering rules and knowledge, and

a design generator for generating object designs at least in part based on at least one of parameters associated with components of bulk material handling systems, engineering rules and knowledge, and an engineering review;

accepting a request for proposal defining the bulk material handling system;

entering the request for proposal into the estimate generator to generate a cost estimate;

entering the request for proposal into the layout drawing generator to generate a layout drawing;

generating a proposal based on the cost estimate and the layout drawing;

generating an order based on the proposal;

based on the order and the proposal, causing the design generator to generate a bulk material handling system design comprising an assembly specification, a detail specification, and machine control files;

generating manufactured components based on the machine control files;

generating subassemblies from the manufactured components and procured components based on the detail specifications; and

generating the bulk material handling system based on the subassemblies and the assembly specifications.

27. A method as recited in claim 26, further comprising the steps of:

providing an estimate generator interface; and

defining predetermined properties of the bulk material handling system using the generator interface, where the cost estimate generator generates the cost estimate further based on the predetermined properties of the bulk material handling system.

28. A method as recited in claim 27, in which the step of generating the layout drawing comprises the step of generating the layout drawing based on the predetermined properties of the bulk material handling system.

29. A method as recited in claim 26, further comprising the steps of:

providing a specifications interface; and

defining predetermined properties of the bulk material handling system using the specifications interface.

30. A method as recited in claim 29, further comprising the steps of:

providing an estimate generator interface; and

defining the predetermined properties of the bulk material handling system using the specifications interface.

31. A method as recited in claim 26, in which the step of generating the object design comprises the step of

performing an engineering review of a preliminary object design.

32. A method as recited in claim 31, in which the step of performing the engineering review of the preliminary object design further comprising the steps of:

providing a review interface; and

performing the engineering review of the object design using the review interface.

33. A method as recited in claim 32, in which the step of generating the object design comprises the step of generating an object model defining the bulk material handling system.

34. A method as recited in claim 33, in which the step of performing the engineering review further comprising the steps of:

providing a review interface; and

generating an image of the object model using the review interface.

35. A method as recited in claim 34, in which:

the step of generating the object model comprises the step of generating a three-dimensional computer model representing the bulk material handling system; and

the step of generating the image comprises the step of generating a two-dimensional representation of the three dimensional computer model.