Inkjet nozzle chamber with electrostatically attracted plates

• US 7,334,874 B2
• Filed: 08/23/2004
• Issued: 02/26/2008
• Est. Priority Date: 07/15/1997
• Status: Expired due to Fees

• Current Assignee: Memjet Technology Ltd. (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): STEPHENS, JUANITA DIONNE
• Application Number:
  US10/922,875
• Publication Number:
  US 20050168532A1
• Time in Patent Office: 1,282 Days
• Field of Search: 347/20, 347/54, 347/56, 347 57- 59, 347 61- 65, 347/67, 347/44, 347/47, 60527-529
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14314 Structure of ink jet print heads with electrostatically actuated membrane
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1626 etching
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1629 wet etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1637 molding
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1643 thin film formation by plating
• CPC Class Codes: B41J 2/1645 thin film formation by spincoating
• CPC Class Codes: B41J 2/1646 thin film formation by sputtering
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 2/17513 Inner structure
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/041 Electromagnetic transducer
• CPC Class Codes: B41J 2002/14346 : Ejection by pressure produced by thermal deformation of ink chamber, e.g. buckling
• CPC Class Codes: B41J 2002/14435 : Moving nozzle made of thermal bend detached actuator
• CPC Class Codes: B41J 2202/21 : Line printing
• CPC Class Codes: G06F 21/79 : in semiconductor storage media, e.g. directly-addressable memories
• CPC Class Codes: G06F 21/86 : Secure or tamper-resistant housings
• CPC Class Codes: G06F 2221/2129 : Authenticate client device independently of the user
• CPC Class Codes: G06K 1/121 : by printing code marks applying code marks to labels B65C9/46; marking or coding completed packages B65B61/26
• CPC Class Codes: G06K 19/06037 : multi-dimensional coding
• CPC Class Codes: G06K 7/14 : using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence
• CPC Class Codes: G06K 7/1417 : 2D bar codes
• CPC Class Codes: H04N 23/00 : Cameras or camera modules comprising electronic image sensors; Control thereof
• CPC Class Codes: H04N 5/2628 : Alteration of picture size, shape, position or orientation, e.g. zooming, rotation, rolling, perspective, translation

Abstract

An inkjet drop ejection apparatus with a chamber with a nozzle; and spaced electrodes. The electrodes are mounted such that application of a voltage across the electrodes causes the electrodes to move relative to each other in order to eject drops of ink through said nozzle. Moving a pair of conductive plates by electrostatic attraction has low power consumption and can operate at very high speeds. Furthermore a wide range of inks can be ejected using this actuation mechanism.

Claims

1. An inkjet drop ejection apparatus comprising:

a chamber with a nozzle; and

,

an actuator with spaced electrodes;

wherein,

the electrodes are mounted such that application of a voltage across the electrodes causes the electrodes to move relative to each other in order to eject drops of ink through said nozzle.

2. An inkjet drop ejection apparatus as claimed in claim 1 wherein the electrodes are conductive plates which are separated by a compressible or fluid dielectric.

3. An inkjet drop ejection apparatus as claimed in claim 2 wherein one of the plates provides a wall positioned within the chamber opposite the nozzle such that application of a voltage across the plates moves the wall away from the nozzle and subsequent removal of the voltage moves the wall towards the nozzle.

4. An inkjet drop ejection apparatus as claimed in claim 3 wherein the wall has an operative surface area at least twice the area of the nozzle.

5. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet with an area less than the area of the nozzle.

6. An inkjet drop ejection apparatus as claimed in claim 1 wherein the plates are PTFE coated aluminium plates separated by an air gap.

7. An inkjet drop ejection apparatus as claimed in claim 1 wherein during use, activation of said actuator supplies sufficient kinetic energy to the ink in the chamber to expel a drop of ink from said nozzle.

8. An inkjet drop ejection apparatus as claimed in claim 1 wherein said actuator is capable of directly firing the ink drops from said nozzle, without the assistance of an external field.

9. An inkjet drop ejection apparatus as claimed in claim 1 wherein the apparatus further comprises an array of the nozzles, each nozzle corresponding to one of the chambers and one of the actuators, the apparatus adapted to oscillate the pressure of the ink to provide much of the required energy to eject drops from said nozzle, and wherein said actuator selects which of the nozzles are to eject ink drops are to be fired by selectively blocking or enabling nozzles.

10. An inkjet drop ejection apparatus as claimed in claim 1 wherein said actuator has a spring and a mechanism to load the spring such that when the mechanism is deactivated, the spring releases to eject the ink drops.

11. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber, the actuator and the nozzle are configured such that ink refills the chamber after drop ejection by the surface tension of the ink.

12. An inkjet drop ejection apparatus as claimed in claim 1 further comprising an ink inlet channel to the chamber, the ink inlet channel being long and narrow relative to the dimensions of the chamber such that ink in said chamber is restricted from flowing out during ink drop ejection by viscous drag from the ink inlet channel.

13. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet, the apparatus adapted to maintain the ink at a positive pressure, wherein during use, ink in said chamber is restricted from flowing out of the ink inlet during drop ejection by the positive ink pressure.

14. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet and one or more baffles, such that during drop ejection, ink in said chamber is restricted from flowing out of the ink inlet by the one or more baffles.

15. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet and a flexible flap, such that during drop ejection, ink in said chamber is restricted from flowing out of the ink inlet by the flexible flap.

16. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet and a filter, such that during drop ejection, ink in said chamber is restricted from flowing out of the ink inlet by the a filter.

17. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet an ink pushing surface, the ink inlet positioned close to the ink pushing surface, such that during drop ejection, ink in said chamber is restricted from flowing out of the ink inlet by the ink pushing surface.

18. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet and the actuator has a part adapted to close the inlet when the actuator is energized, such that during drop ejection, ink in said chamber is restricted from flowing out of the ink inlet.

19. An inkjet drop ejection apparatus as claimed in claim 1 wherein the chamber has an ink inlet and the actuator is configured such that ink in the chamber is not urged to flow out of the ink inlet during drop ejection.

20. An inkjet drop ejection apparatus as claimed in claim 1 further adapted to periodically eject ink from the nozzle, before the ink has time to dry, for preventing ink from drying out in said nozzle.

21. An inkjet drop ejection apparatus as claimed in claim 1 further adapted to energize said actuator in rapid succession for clearing dried or partially dried ink in said nozzle.

22. An inkjet drop ejection apparatus as claimed in claim 1 further adapted to provide an enhanced drive to said actuator for clearing dried or partially dried ink in said nozzle.

23. An inkjet drop ejection apparatus as claimed in claim 1 further adapted to apply an ultrasonic wave to said ink chamber for clearing dried or partially dried ink in said nozzle.

24. An inkjet drop ejection apparatus as claimed in claim 1 further comprising a microfabricated plate with a plurality of posts, such that moving the microfabricated plate toward the nozzle inserts one of the posts into the nozzle, to clear dried or partially dried ink in said nozzle.

25. An inkjet drop ejection apparatus as claimed in claim 1 further adapted to temporarily increase the pressure in the chamber such that ink streams from the nozzle to clear dried or partially dried ink from said nozzle.

26. An inkjet drop ejection apparatus as claimed in claim 1 further comprising a flexible blade adapted to wipe across the nozzle surface to clear dried or partially dried ink from said nozzle.

27. An inkjet drop ejection apparatus as claimed in claim 1 further comprising a heater at the nozzle for clearing dried or partially dried ink in said nozzle by energizing the heater, wherein said heater does not cause or assist the ejection of ink drops.

28. An inkjet drop ejection apparatus as claimed in claim 1 wherein the nozzle is formed in a plate fabricated from electroformed nickel.

29. An inkjet drop ejection apparatus as claimed in claim 1 wherein said nozzle is an aperture formed by laser ablation.

30. An inkjet drop ejection apparatus as claimed in claim 1 wherein the nozzle is formed in a plate that is microfabricated from silicon.

31. An inkjet drop ejection apparatus as claimed in claim 1 wherein said nozzle is formed from a glass capillary.

32. An inkjet drop ejection apparatus as claimed in claim 1 wherein the nozzle is formed in a surface deposited as a layer using VLSI deposition techniques, wherein the nozzle is etched in said surface.

33. An inkjet drop ejection apparatus as claimed in claim 1 wherein the apparatus is formed on and through a substrate, and the nozzle is formed in a layer that is embedded in the substrate wherein said nozzle is etched in said layer.

34. An inkjet drop ejection apparatus as claimed in claim 1 wherein the apparatus is formed on and through a substrate, the nozzle is formed on a front surface of the substrate such that ink flows through the substrate, and ink drops are ejected from the front surface.

35. An inkjet drop ejection apparatus as claimed in claim 1 wherein the apparatus is formed on and through a substrate, the nozzle is formed on a rear surface of the substrate such that ink flows through the substrate, and ink drops are ejected from the rear surface.

36. An inkjet drop ejection apparatus as claimed in claim 1 wherein the actuator is configured such that ink flows through the actuator when ejecting drops.

37. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises water and a colorant comprising a dye.

38. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises water and a colorant comprising a pigment.

39. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises methyl ethyl ketone.

40. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises an alcohol.

41. An inkjet drop ejection apparatus as claimed in claim 1 wherein the ink is solid at room temperature, and is melted before ejection from said nozzle.

42. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises oil.

43. An inkjet drop ejection apparatus as claimed in claim 1 wherein said ink comprises a microemulsion.

44. An office printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

45. A short run digital printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

46. A high speed digital printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

47. A notebook computer incorporating a printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

48. An offset press supplemental printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

49. A pagewidth printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

50. A portable printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

51. A copier comprising an inkjet drop ejection apparatus as claimed in claim 1.

52. A facsimile machine comprising an inkjet drop ejection apparatus as claimed in claim 1.

53. A label printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

54. A large format printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

55. A photograph copier comprising an inkjet drop ejection apparatus as claimed in claim 1.

56. A digital photographic minilab incorporating a printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

57. A video printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

58. A PDA incorporating a printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

59. A wallpaper printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

60. An indoor sign printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

61. A billboard printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

62. A fabric printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

63. A camera printer comprising an inkjet drop ejection apparatus as claimed in claim 1.

64. A commercial printer array comprising an inkjet drop ejection apparatus as claimed in claim 1.