Electrical power contacts and connectors comprising same

• US 7,335,043 B2
• Filed: 06/09/2006
• Issued: 02/26/2008
• Est. Priority Date: 12/31/2003
• Status: Active Grant

• Current Assignee: FCI Americas Technology LLC (Amphenol Corporation)
• Original Assignee: FCI Americas Technology Incorporated (FCI)
• Inventors: Swain, Wilfred J., Johnescu, Douglas M., Stoner, Stuart C., Kolivoski, Christopher J., Daily, Christopher G., Ngo, Hung Viet
• Primary Examiner(s): Paumen; Gary F.
• Application Number:
  US11/450,494
• Publication Number:
  US 20060281354A1
• Time in Patent Office: 627 Days
• Field of Search: 439/290, 439/857, 439/284, 439/287, 439/295, 439/291
• US Class Current: 439/290
• CPC Class Codes: H01R 12/7088 Arrangements for power supply
• CPC Class Codes: H01R 12/727 Coupling devices presenting arrays of contacts
• CPC Class Codes: H01R 13/113 co-operating with pins or blades having a rectangular transverse section
• CPC Class Codes: H01R 13/28 Contacts for sliding cooperation with identically-shaped contact, e.g. for hermaphroditic coupling devices H01R24/84 takes precedence

Abstract

Preferred embodiments of power contacts include two or more opposing contact beams of a first type that are spaced apart along at least a portion of the length thereof when the power contact is in an unmated state; and two or more opposing contact beams of a second type. The contact beams of the second type are spaced apart so that the contact beams of the second type pinch the contact beams of the first type when the power contact is mated with a mating contact, thereby causing the contact beams of the first type of deflect inwardly toward each other.

Claims

1. A power contact, comprising:

a first half comprising a first plate-like body member, a first substantially straight contact beam electrically and mechanically connected to the first body member, and a first angled contact beam electrically and mechanically connected to the first body member; and

a second half comprising a second plate-like body member;

a second substantially straight contact beam electrically and mechanically connected to the second body member and at least partially spaced apart from the first substantially straight contact beam by a first gap when the power contact is in an unmated state; and

a second angled contact beam electrically and mechanically connected to the second body member and at least partially spaced apart from the first angled contact beam by a second gap when the power contact is in the unmated state.

2. The power contact of claim 1, wherein the second substantially straight contact beam is entirely spaced apart from the first substantially straight contact beam when the power contact is in the unmated state.

3. The power contact of claim 1, wherein the second gap is less than a combined width of the first substantially straight contact beam and the second substantially straight contact beam, plus the first gap.

4. The power contact of claim 1, wherein the first substantially straight contact beam and the second substantially straight contact beam can be pinched together as the power contact is mated with a mating contact.

5. The power contact of claim 1, wherein the angled contact beams each comprise an S-shaped portion that adjoins the first or the second body members, a straight portion that adjoins the S-shaped portion, and a curved portion that adjoins the straight portion.

6. The power contact of claim 1, wherein the first and second substantially straight contact beams each comprise an outwardly-facing mating surface, and the first and second angled contact beams each comprise an inwardly-facing mating surface.

7. The power contact of claim 1, wherein the first and second substantially straight contact beams are for deflecting toward each other as the power contact is mated with a mating contact, and the first and second angled contact beams are for deflecting away from each other as the power contact is mated with the mating contact.

8. A power contact, comprising:

a first contact beam having a mating surface, and a major surface located on an opposite side of the first contact beam from the mating surface;

a second contact beam having a mating surface, and a major surface located on an opposite side of the second contact beam from the mating surface of the second contact beam, the major surface of the second contact beam being at least partially spaced apart from the major surface of the first contact beam when the power contact is in an unmated state whereby the first and second contact beams can deflect toward each other as the power contact is mated;

a third contact beam having a mating surface; and

a fourth contact beam having a mating surface that faces the mating surface of the third contact beam.

9. The power contact of claim 8, wherein the first and second contact beams are substantially straight contact beams, and the third and fourth contact beams are angled contact beams.

10. The power contact of claim 8, further comprising:

a first half comprising a plate-like body member mechanically and electrically connected to the first and third contact beams; and

a second half comprising a plate-like body member mechanically and electrically connected to the second and fourth contact beams.

11. The power contact of claim 8, wherein:

a spacing between the first and second contact beams when the power contact is in a mated condition is less than a spacing between the first and second contact beams when the power contact is in an unmated condition; and

a spacing between the third and fourth contact beams when the power contact is in the mated condition is greater than a spacing between the third and fourth contact beams when the power contact is in the unmated condition.

12. The power contact of claim 8, wherein the mating surface of the third contact beam is spaced from the mating surface of the fourth contact beam by a first distance when the power contact is in an unmated state, and the mating surface of the first contact beam is spaced from the mating surface of the second contact beam by a second distance when the power contact is in the unmated state, the second distance being greater than the first distance.

13. A connector system, comprising:

a first power contact comprising a first contact beam and an opposing second contact beam, at least a portion of the second contact beam being spaced apart from the first contact beam when the first and second power contacts are in an unmated state; and

a second power contact matable with the first power contact, the second power contact comprising a third and an opposing fourth contact beam, wherein the third and fourth contact beams are for pinching the first and second contact beams and are for causing the first and second contact beams to deflect toward each other as the first and second power contacts are mated.

14. The connector system of claim 13, wherein the third and fourth contact beams are for deflecting away from each other as the first and second contacts are mated.

15. The connector system of claim 13, wherein the first and second contact beams are separated by a first gap and the third and fourth contact beams are separated by a second gap when the first and second power contacts are in an un-mated state, and the second gap is less than a combined width of the first and second contact beams plus the first gap.

16. The connector system of claim 13, wherein the first and second contact beams are for deflecting inwardly and then outwardly as the first and second power contacts are mated.

17. The connector system of claim 16, wherein the first and second contact beams are for deflecting outwardly for causing the third and fourth contact beams to deflect outwardly.

18. The connector system of claim 13, wherein mating surfaces of the first and second contact beams face substantially opposite directions, mating surfaces of the third and fourth contact beams face each other, the mating surface of the first contact beam contacts the mating surface of the third contact beam when the first and second power contacts are mated, and the mating surface of the second contact beam contacts the mating surface of the fourth contact beam when the first and second power contacts are mated.

19. The connector system of claim 13, wherein the first and second contact beams are substantially straight contact beams and the third and fourth contact beams are angled contact beams.

20. A power contact, comprising:

a first half comprising a first plate-like body member, a first type of contact beam electrically and mechanically connected to the first body member, and a second type of contact beam electrically and mechanically connected to the first body member; and

a second half comprising a second plate-like body member;

another of the first type of contact beams electrically and mechanically connected to the second body member and at least partially spaced apart from the first type of contact beam of the first half by a first gap when the power contact is in an unmated state; and

another of the a second type of contact beams electrically and mechanically connected to the second body member and at least partially spaced apart from the second type of contact beam of the first half by a second gap when the power contact is in the unmated state;

wherein the second gap is less than a combined width of the first type of contact beam of the first half, plus the first type of contact beam of the second half, plus the first gap.

21. The power contact of claim 20, wherein the first type of contact beam is a substantially straight contact beam, and the second type of contact beam is an angled contact beam.

22. The power contact of claim 20, wherein the first type of contact beam of the second half is entirely spaced apart from the first type of contact beam of the first half when the power contact is in the unmated state.

23. The power contact of claim 20, wherein the first type of contact beam of the first half and the first type of contact beam of the second half are for pinching together as the power contact is mated with a mating contact.

24. The power contact of claim 21, wherein the angled contact beams each comprise an S-shaped portion that adjoins the first or the second body members, a straight portion that adjoins the S-shaped portion, and a curved portion that adjoins the straight portion.

25. The power contact of claim 20, wherein the first type of contact beams each comprise an outwardly-facing mating surface, and the second type of contact beams each comprise an inwardly-facing mating surface.

26. The power contact of claim 20, wherein the first type of contact beams are for deflecting toward each other as the power contact is mated with a mating contact, and the second type of contact beams are for deflecting away from each other as the power contact is mated with the mating contact.