Ground fault circuit interrupter (GFCI) end-of-life (EOL) status indicator

• US 7,336,457 B2
• Filed: 08/08/2005
• Issued: 02/26/2008
• Est. Priority Date: 08/08/2005
• Status: Active Grant

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Liscinsky, Stephen M. III
• Primary Examiner(s): Sherry; Michael
• Assistant Examiner(s): PATEL, DHARTI HARIDAS
• Application Number:
  US11/198,388
• Publication Number:
  US 20070030607A1
• Time in Patent Office: 932 Days
• Field of Search: 361/42, 361/46, 361/115
• US Class Current: 361/42
• CPC Class Codes: H01H 2071/044 Monitoring, detection or measuring systems to establish the end of life of the switching device, can also contain other on-line monitoring systems, e.g. for detecting mechanical failures
• CPC Class Codes: H02H 3/044 Checking correct functioning of protective arrangements, e.g. by simulating a fault for differential current circuit breakers H02H3/335
• CPC Class Codes: H02H 3/334 with means to produce an artificial unbalance for other protection or monitoring reasons or remote control H02H3/338 takes precedence

Abstract

Disclosed is an end-of-life status alarm indication circuit and method for indicating the failure of the primary contacts of a ground fault circuit interruption (GFCI) device to open when a ground fault circuit is detected by the GFCI device. The GFCI device will protect against the situation where the primary contacts of a GFCI device become welded together and will not open when a ground fault circuit is detected by the device. The alarm indication may be either an audible or visual indication.

Claims

1. An end-of-life status alarm indicator for ground fault circuit interrupter (GFCI) apparatus comprising:

a primary contact relay for opening and closing primary power contacts, wherein said power contacts are respectively located in first and second conductive paths and allow current to be supplied to the load side of said GFCI apparatus;

a control circuit for detecting the occurrence of an imbalance in the current flow through first and second conductive paths that is indicative of a ground fault condition at an AC load connected to said GFCI apparatus and generating an imbalance occurrence signal;

an imbalance response circuit for deenergizing said primary contact relay in response to said imbalance occurrence signal from said control circuit, wherein said primary contact relay when deenergized allows the primary power contacts of the GFCI apparatus to open;

an end-of-life (EOL) status alarm indicator circuit having an indicator for providing an indication when a current flow imbalance occurs and said primary contacts fail to open when said primary contact relay is deenergized, said EOL status alarm indicator circuit being configured to receive power from said load side to energize said indicator when the primary contacts are closed and said primary contact relay of the GFCI apparatus is deenergized; and

a switching circuit comprising semiconductor devices for shorting a circuit path necessary for said EOL status alarm indicator circuit to provide said indication of said failure of said primary power contacts to open, and controllably opening the short circuit to allow said EOL status alarm indicator circuit to use said circuit path to receive power from said load side and energize said indicator to provide said indication.

2. The end-of-life status alarm indicator of claim 1, wherein said switching circuit comprises a MOSFET semiconductor device, a resistor, and an opto-coupler.

3. The end-of-life status alarm indicator of claim 2, wherein the MOSFET semiconductor device, the resistor and the opto-coupler are connected in series.

6. The end-of-life status alarm indicator of claim 1, wherein the end-of-life status alarm indicator circuit comprises a diac, at least one resistor, a light-emitting diode and a capacitor.

4. An end-of-life status alarm indicator for ground fault circuit interrupter (GFCI) apparatus comprising:

a primary contact relay for opening and closing primary power contacts, wherein said power contacts are respectively located in first and second conductive paths and allow current to be supplied to the load side of said GFCI apparatus;

a control circuit for detecting the occurrence of an imbalance in the current flow through first and second conductive paths that is indicative of a ground fault condition at an AC load connected to said ground fault circuit interrupter (GFCI) apparatus and generating an imbalance occurrence signal;

an imbalance response circuit for deenergizing said primary contact relay in response to said imbalance occurrence signal from said control circuit, wherein said primary contact relay when deenergized allows the primary power contacts of the GFCI apparatus to open;

an end-of-life status alarm indicator circuit for providing an indication when a current flow imbalance occurs and said primary contacts fail to open when said primary contact relay is deenergized; and

a switching circuit comprising semiconductor devices for closing a circuit path necessary for said end-of-life status alarm indicator circuit to provide said indication of said failure of said primary power contacts to open;

wherein said switching circuit comprises a plurality of transistors, a resistor, and opto-coupler.

5. The end-of-life status alarm indicator of claim 4, wherein the plurality of transistors comprises first and second transistors, wherein the base of the first transistor is connected to the collector of the second transistor and the collector of the first transistor is connected to the opto-coupler.

7. An end-of-life status alarm indicator for ground fault circuit interrupter (GFCI) apparatus comprising:

a primary contact relay for opening and closing primary power contacts, wherein said power contacts are respectively located in first and second conductive paths and allow current to be supplied to the load side of said GFCI apparatus;

a control circuit for detecting the occurrence of an imbalance in the current flow through first and second conductive paths that is indicative of a ground fault condition at an AC load connected to said ground fault circuit interrupter (GFCI) apparatus and generating an imbalance occurrence signal;

an imbalance response circuit for deenergizing said primary contact relay in response to said imbalance occurrence signal from said control circuit, wherein said primary contact relay when deenergized allows the primary power contacts of the GFCI apparatus to open; and

an end-of-life status alarm indicator circuit for providing an indication when a current flow imbalance occurs and said primary contacts fail to open when said primary contact relay is deenergized;

wherein the end-of-life status alarm indicator circuit comprises a diac, at least one resistor, a light-emitting diode and a capacitor; and

wherein the diac is connected in series with a resistor and the light-emitting diode and connected in parallel to the diac, resistor and light-emitting diode is the capacitor, wherein the light-emitting diode flashes at the rate of about once every second.

8. A method for indicating the end-of-life status of a ground fault circuit interruption (GFCI) device when the primary contacts that allow current to be supplied to the load side of the GFCI device fail to open, comprising the steps of:

outputting a ground fault signal that a ground fault has occurred;

switching circuit paths to remove circuit components, which had formed a circuit that by-passed an end-of-life status alarm indicator circuit;

energizing said end-of-life status alarm indicator circuit components from the load side due to failure of said primary contacts to open; and

providing an indication that the primary contacts are in the closed position and a ground fault signal has been output.

9. The method of claim 8, wherein said end-of-life status alarm indicator circuit is energized because of the failure of the primary contacts to open, which allows power to be available at the load side of the GFCI device.

10. The method of claim 8, wherein said end-of-life status alarm indicator provides a visual alarm that the end-of-life status indicator alarm is activated.

11. The method of claim 9, wherein in said indication is provided by a circuit comprising a light-emitting diode flashing at a predetermined rate.

12. The method of claim 9, wherein said step of switching circuit paths comprises removing voltage from circuit components within said switching circuit.

13. The method of claim 9, wherein said step of switching circuit paths comprises removing voltage from circuit components within said end-of-life status indicator alarm circuit.

14. The method of claim 8, wherein said indication is an audible indication.