Aqueous coating material, method of producing the same and use thereof

• US 7,338,989 B2
• Filed: 11/27/2001
• Issued: 03/04/2008
• Est. Priority Date: 11/27/2000
• Status: Expired due to Fees

• Current Assignee: BASF Coatings AG (BASF SE)
• Original Assignee: BASF Coatings AG (BASF SE)
• Inventors: Moorkamp, Ludwig, Gross, Lutz-Werner, Grumpe, Heinz-Ulrich
• Primary Examiner(s): Feely; Michael J.
• Application Number:
  US10/415,202
• Publication Number:
  US 20040043157A1
• Time in Patent Office: 2,289 Days
• Field of Search: 523/400, 523/402, 523/403, 523/404, 523/414, 523/420, 428/413, 428/414, 428/416, 428/418
• US Class Current: 523/404
• CPC Class Codes: C08G 59/50 Amines
• CPC Class Codes: C08J 2363/00 Characterised by the use of epoxy resins; Derivatives of epoxy resins
• CPC Class Codes: C08J 3/05 from solid polymers
• CPC Class Codes: C09D 163/00 Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
• CPC Class Codes: Y10T 428/31515 As intermediate layer
• CPC Class Codes: Y10T 428/31522 Next to metal

Abstract

An aqueous coating material comprising at least one epoxy resin as binder and at least one polyamine as curing agent, wherein said epoxy resin or at least one of the epoxy resins

• (i) is solid per se at room temperature and/or is present in a powder coating material, and
• (ii) the solid epoxy resin and/or the epoxy resin powder coating material is or are present in fine dispersion in an aqueous dispersion comprising the polyamine or polyamines;
  and the use of the aqueous coating material to produce antistonechip primers.

Claims

1. An aqueous coating material comprising a binder comprising at least one epoxy resin and a curing agent comprising at least one polyamine wherein at least one of the at least one epoxy resin

(i) is present in a powder coating material, and

(ii) is present in fine dispersion in an aqueous dispersion comprising the at least one polyamine.

2. The aqueous coating material of claim 1, wherein the aqueous coating material a one-component system.

3. The aqueous coating material of claim 1, wherein the powder coating material is present in an amount, based on the solids of the aqueous coating material, from 2 to 30% by weight of epoxy resin as reactive component.

4. The aqueous coating material of claim 1, wherein the epoxy resin powder coating material, used alone, is present in an amount of from 5 to 60% by weight, based on solids.

5. The aqueous coating material of claim 1, wherein the epoxy resin powder coating material comprises at least one epoxy resin in an amount of at least 40% by weight, based on the powder coating material.

6. The aqueous coating material of claim 1, wherein the epoxy resin powder coating material has an avenge particle size of from 3 to 35 μ

m.

7. The aqueous coating material of claim 1, wherein the epoxy resin powder coating material has a particle size <

70 μ

m.

8. The aqueous coating material of claim 1 further comprising at least one physically curing polymer dispersion.

9. A process for preparing the aqueous coating material of claim 1 comprising, dispersing, at least one epoxy resin powder coating material in an aqueous medium in the presence of at least one polyamine.

10. The method of claim 9, wherein the coating is a primer comprising an antistonechip primer for at least one of an automobile and a commercial vehicle.