Device for the production of capillary jets and micro-and nanometric particles

• US 7,341,211 B2
• Filed: 02/04/2003
• Issued: 03/11/2008
• Est. Priority Date: 02/04/2002
• Status: Expired due to Term

• Current Assignee: Universidad de Sevilla
• Original Assignee: Universidad de Sevilla
• Inventors: Ganan Calvo, Alfonso M., Lopez-Herrera Sanchez, Jose M.
• Primary Examiner(s): Shaver; Kevin
• Assistant Examiner(s): Boeckmann; Jason
• Application Number:
  US10/503,509
• Publication Number:
  US 20050116070A1
• Time in Patent Office: 1,862 Days
• Field of Search: 239/86, 239/449, 239/450, 239/690, 239/695, 239/696, 239/706, 239/707, 239/708, 239/371, 239/419, 239/424, 239/557, 239/558, 239/416.3, 239/416.4, 239/416.5
• US Class Current: 239/690
• CPC Class Codes: B05B 5/0255 spraying and depositing by electrostatic forces only
• CPC Class Codes: B05B 7/04 with arrangements for mixing liquids or other fluent materials before discharge mixing in general B01F, e.g. B01F25/00; mixing valves F16K11/00

Abstract

The invention relates to a method and devices for the production of capillary microjets and microparticles that can have a size of between hundreds of micrometers and several nanometers. The inventive method makes use of the combined effects of electrohydrodynamic forces, fluid-dynamic forces and a specific geometry in order to produce micro- and nano-capsules or fluid jets, single- or multi-component, which, upon disintegrating or splitting, form a significantly monodispersed spray of drops which have a controlled micro- or nanometric size and which can also comprise a specific internal structure, such as, for example, a nucleus which is surrounded by a cortex of a different substance or several concentric or non-concentric nuclei or vesicles which are surrounded by a cortex.

Claims

1. A device used to produce steady capillary jets and liquid drops of at least one of micrometric and nanometric size, comprising:

a plurality of fluids;

a plurality of concentrically arranged capillary tubes, wherein each capillary tube of said plurality of concentrically arranged capillary tubes is surrounded by and transports a fluid i selected from the plurality of fluids and having a flow-rate Q_i,

wherein i is an integer from 1 to N and N is equal to or greater than 1,

wherein each said capillary tube of said plurality of concentrically arranged capillary tubes is connected to an electric potential V_i with respect to a ground electrode; and

wherein each fluid transported by a corresponding capillary tube is immiscible with an adjacent fluid transported by an adjacent capillary tube;

an electrode, connected to an electric potential V₀, facing an outlet of a first capillary tube selected from the plurality of concentrically arranged capillary tubes, said electrode includes an orifice having a minimal transversal dimension D₀ ranging from 10<sup>−

6</sup> to 10² times a minimal transversal dimension D₁ of an outlet section of an outermost capillary tube of the plurality of concentrically arranged capillary tubes;

said orifice is located facing an outlet of a second capillary tube selected from the plurality of concentrically arranged capillary tubes at a distance ranging from 0.005 to 5 times D₁;

said electrode is shaped wherein each point of a surface of said electrode that is oriented toward said plurality of concentrically arranged capillary tubes is disposed a distance from the outer surface of the outermost capillary tube of the plurality of concentrically arranged capillary tubes, which is greater than a minimal distance from the orifice of said electrode to a capillary tube of the plurality of concentrically arranged capillary tubes having an outlet larger than outlets of all other capillary tubes of the plurality of concentrically arranged capillary tubes.

2. The device according to claim 1, wherein the orifice of the electrode and the outlets of said each capillary tube of the plurality of concentrically arranged capillary tubes are defined by a surface limited by a closed line having a geometry selected from one of a circular shape, a regular polygonal shape, an irregular polygonal shape, and an ellipsoidal shape.

3. The device according to claim 1, wherein the orifice of the electrode and the outlets of said each capillary tube of the plurality of concentrically arranged capillary tubes are defined by a surface limited by two closed curves having a geometry wherein a minimal distance between the two closed curves is smaller than 0.1 times a total length of a longer one of the two closed curves.

4. The device according to claim 1, wherein a potential difference Δ

V between a potential of the outermost capillary tube (V₁) of the plurality of concentrically arranged capillary tubes and the potential of the electrode V₀ is larger than 0.1 times a greater of the two values (γ

.D₀/ε

₀)^0.5 and (γ

.D₁/ε

₀)^0.5, where γ

is an interfacial surface tension between the fluid flowing through an interior of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and one of a fluid and a void located in a space between an outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and an inner wall of the electrode, and ε

₀ is a permittivity of said one of the fluid and the void located in the space between the outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and the inner wall of the electrode.

5. The device according to claim 1, wherein a the plurality of concentrically arranged capillary tubes are combined to define a single capillary tube, and the minimal transversal dimension D₀ of the orifice of the electrode ranges between 10⁻

2 and 5 times the minimal transversal dimension D₁ of the outlet section of the single capillary tube, the orifice is located facing the outlet of the single capillary tube at a distance ranging between 0.05 and 2 times D₁, and each point of an inner surface of the electrode stands at a distance from the outer surface of the single capillary tube ranging from 1 to 10 times the minimal distance from the orifice of said electrode to the outlet of the single capillary tube, while an external edge of the electrode is located at a distance of 1 to 100 times D₁ from said orifice.

6. The device according to claim 1, wherein D₁ ranges from 0.5 micrometers and 5 milimeters.

7. The device according to claim 1 wherein an outer surface of at least one capillary tube of the plurality of concentrically arranged capillary tubes is covered by a hydrophobe substance.

8. Multi-device for the production of steady capillary jets and liquid drops of at least one of micrometric and nanometric size, comprising:

at least three devices according to claim 1, assembled in the vicinity of each other, and with relative angles ranging from −

89 to 89 sexagesimal degrees, all of said devices pointing in a same direction, wherein axes of said each capillary tube of the plurality of concentrically arranged capillary tubes form a minimal angle from 5 to 90 sexagesimal degrees relative to one of a plane and a virtual surface where the orifices of said electrode and said ground electrodes are located.

9. A method for producing steady capillary jets and liquid drops of at least one of micrometric and nanometric size using the device according to claim 1, comprising the following steps:

a) forcing at least one fluid of the plurality of fluids to flow through a corresponding number of capillary tubes of the plurality of concentrically arranged capillary tubes; and

b) connecting the electrode, to an electric potential V₀, wherein a potential difference Δ

V between a potential of the outermost capillary tube (V₁) of the plurality of concentrically arranged capillary tubes and the potential of the electrode V₀ is larger than 0.1 times a greater of the two values (γ

.D₀/ε

₀)^0.5 and (γ

.D₁/ε

₀)^0.5, where γ

is an interfacial surface tension between the fluid flowing through an interior of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and one of a fluid and a void located in a space between an outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and an inner wall of the electrode, and ε

₀ is a permittivity of said one of the fluid and the void located in the space between the outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and the inner wall of the electrode.

10. A method for producing steady capillary jets and liquid drops of at least one of micrometric and nanometric size using the device according to claim 7, comprising the following steps of:

connecting the outermost capillary tube of the plurality of concentrically arranged capillary tubes at a potential V₁ and connecting the electrode at the potential V₀; and

forcing at least one fluid of the plurality of fluids to flow between the outer surface of the electrode and an inner surface of the outermost capillary tube of the plurality of concentrically arranged capillary tubes towards the orifice of the electrode, wherein said at least one fluid of the plurality of fluids is immiscible with an adjacent fluid forced through the outermost capillary tube of the plurality of concentrically arranged capillary tubes, and wherein a flow-rate of said at least one fluid is Q₀, where Q₀ is larger than 0.1 times a greater value of D₀²[γ

/(D₀.ρ

₀)]^0.5 and D₁²[γ

/(D₁.ρ

₀)]^0.5, where ρ

₀ is a density of said at least one fluid, and γ

is an interfacial surface tension between the adjacent fluid flowing through the outermost capillary tube of the plurality of concentrically arranged capillary tubes and the at least one fluid forced through a space between the outer wall of the outermost capillary of the plurality of concentrically arranged capillary tubes and the inner wall of the electrode.

11. A method for producing bubbles of at least one of micrometric and nanometric size using the device according to claim 1, comprising the following steps:

a) forcing at least one fluid of the plurality of fluids to flow through a corresponding number of capillary tubes; and

b) connecting the electrode to an electric potential V₀, wherein a potential difference Δ

V between a potential of the outermost capillary tube (V₁) of the plurality of concentrically arranged capillary tubes and the potential of the electrode V₀ is larger than 0.1 times a greater of the two values (γ

.D₀/ε

₀)^0.5, and (γ

.D₁/ε

₀)^0.5, where γ

is an interfacial surface tension between the fluid flowing through an interior of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and one of a fluid and a void located in a space between an outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and an inner wall of the electrode, and ε

₀ is a permittivity of said one of the fluid and the void located in the space between the outer wall of the outermost capillary tube of the plurality of concentrically arranged capillary tubes and the inner wall of the electrode, wherein the fluid forced through an innermost capillary tube of the plurality of concentrically arranged capillary tubes is a gas.

12. The method according to claim 9, comprising the additional step of:

forcing the at least one fluid to flow between the outer surface of the electrode and the inner surface of the outermost capillary tube of the plurality of concentrically arranged capillary tubes towards the orifice of the electrode, wherein said at least one fluid is immiscible with the fluid forced through the outermost capillary tube, wherein the flow-rate of said at least one fluid is Q₀, where Q₀ is larger than 0.1 times a greater value of D₀² [γ

/(D₀.ρ

₀)]^0.5 and D₁² [γ

/(D₁.ρ

₀)]^0.5, where ρ

₀ is a density of said at least one fluid.