Insulated stator with wire routing element
First Claim
1. A stator for an electric machine, the stator comprising a plurality of stator teeth, each tooth including a top side and a bottom side, powder coat insulation covering the top and bottom sides of each tooth, an end cap positioned on one side of the stator, the end cap including a channel guide and at least one routing element spaced radially outward from the channel guide, and wire extending around and contacting the powder coat insulation on the top and bottom sides of at least one stator tooth and routed via the channel guide and the at least one routing element, wherein the at least one routing element includes a prong.
2 Assignments
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Accused Products
Abstract
A stator for an electric machine includes stator teeth with powder coat insulation covering a portion of each tooth. An end cap with a routing element is positioned on one side of the stator. Wire extends around and contacts the powder coat insulation on the stator teeth and is routed via the routing element.
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Citations
24 Claims
- 1. A stator for an electric machine, the stator comprising a plurality of stator teeth, each tooth including a top side and a bottom side, powder coat insulation covering the top and bottom sides of each tooth, an end cap positioned on one side of the stator, the end cap including a channel guide and at least one routing element spaced radially outward from the channel guide, and wire extending around and contacting the powder coat insulation on the top and bottom sides of at least one stator tooth and routed via the channel guide and the at least one routing element, wherein the at least one routing element includes a prong.
- 13. An electric machine comprising an outer rotor and an inner stator, the stator including a plurality of teeth, each tooth having a top side, a bottom side and opposing walls extending between the top and bottom sides, powder coat insulation covering the top side, the bottom side and the walls, an annular end cap coupled to one side of the stator, the end cap including a channel guide and at least one wire routing element spaced radially outward from the channel guide, and wire extending around and contacting the powder coat insulation on the top side, bottom side and walls of the teeth and routed by the channel guide and the at least one wire routing element, wherein the at least one wire routing element includes a prong.
- 22. A method of manufacturing a stator having a plurality of stator teeth, the method comprising coating a top side and a bottom side of each stator tooth with an electrically insulating material, coupling an electrically non-conductive annular end cap having a continuous substantially smooth peripheral edge and a plurality of routing elements spaced around the peripheral edge to one side of the stator, the plurality of routing elements including a channel guide and at least one prong spaced radially outward from the channel guide, winding magnet wire around each tooth, the magnet wire contacting the electrically insulating coating on the top and bottom sides of each tooth, and routing the magnet wire between selected teeth utilizing the routing elements.
Specification