Item substitution in the manufacture of products

• US 7,343,212 B1
• Filed: 12/17/2004
• Issued: 03/11/2008
• Est. Priority Date: 12/17/2003
• Status: Active Grant

• Current Assignee: Crescentone Incorporated
• Original Assignee: GLOVIA International, Inc. (Fujitsu Limited)
• Inventors: Brearley, Quentin Stewart, Chilvers, James P., Sharma, Anil Kumar
• Primary Examiner(s): Picard; Leo
• Assistant Examiner(s): Shechtman; Sean
• Application Number:
  US11/015,620
• Time in Patent Office: 1,180 Days
• Field of Search: 700/28, 700/49, 700/96, 700/97, 700/99, 700105-107, 700/108, 700/115, 700/116, 700/214, 700/216, 705/28, 705/29
• US Class Current: 700/106
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A method for item substitution in a manufacturing process includes receiving an order for manufacture of a product and generating a first electronic bill of material for the product. The first electronic bill of material identifies multiple primary components to be assembled into the product. The method also includes identifying a trigger initiating substitution of one of the primary components, identifying multiple potential substitute components in response to the trigger, and identifying a substitution rule governing selection of one of the potential substitute components. The method also includes selecting one of the potential substitute components according to the substitution rule, substituting the selected one of the potential substitute components for the one primary component, and generating a second electronic bill of material for the product. The second electronic bill of material identifies the selected one of the potential substitute components.

Claims

1. A device for item substitution in a manufacturing process, comprising:

a network interface operable to receive an order for manufacture of a product; and

a processor operable to couple to the network interface, to generate a first electronic bill of material for the product, the first electronic bill of material identifying a plurality of primary components to be assembled into the product, to identify a trigger initiating substitution of one of the primary components, to identify a plurality of potential substitute components in response to the trigger, to identify a substitution rule governing selection of one of the potential substitute components, to select one of the potential substitute components according to the substitution rule, to substitute the selected one of the potential substitute components for the one primary component, and to generate a second electronic bill of material for the product, the second electronic bill of material identifying the selected one of the potential substitute components;

wherein the trigger is selected from the group consisting of;

deviation of an availability of the one primary component from a deadline associated with the first electronic bill of material by at least by a predetermined amount;

cost associated with the one primary component exceeding a threshold cost associated with the one primary component; and

an incompatibility between the one primary component and a customer;

wherein selecting one of the potential substitute components according to the substitution rule comprises;

sorting a list of the potential substitute components according to a parameter, the parameter selected from the group consisting of availabilities of the potential substitute components, identities of manufacturers of the potential substitute components, costs of the potential substitute components, and models of the potential substitute components; and

selecting a first one of the potential substitute components on the sorted list;

wherein the substitution rule identifies incompatibilities between particular primary components and particular potential substitute components and prevents selection of the particular potential substitute components based on the identified incompatibilities;

wherein the network interface is further operable to transmit the second electronic bill of material to a remote manufacturing facility; and

wherein the second electronic bill of material conforms to an extensible markup language (XML) standard.

2. A method for item substitution in a manufacturing process, comprising:

receiving an order for manufacture of a product;

generating a first electronic bill of material for the product, the first electronic bill of material identifying a plurality of primary components to be assembled into the product;

identifying a trigger initiating substitution of one of the primary components wherein identifying the trigger initiating substitution of one of the primary components comprises;

determining an availability of the one primary component;

determining a deadline associated with the first electronic bill of material; and

identifying that the availability deviates from the deadline at least by a predetermined amount;

identifying a plurality of potential substitute components in response to the trigger;

identifying a substitution rule governing selection of one of the potential substitute components;

selecting one of the potential substitute components according to the substitution rule;

substituting the selected one of the potential substitute components for the one primary component; and

generating a second electronic bill of material for the product, the second electronic bill of material identifying the selected one of the potential substitute components.

4. The method of claim 2, wherein identifying the trigger initiating substitution of one of the primary components comprises:

identifying a customer associated with the order; and

identifying an incompatibility between the one primary component and the customer.

5. The method of claim 2, wherein selecting one of the potential substitute components according to the substitution rule comprises:

sorting a list of the potential substitute components according to a parameter; and

selecting a first one of the potential substitute components on the sorted list.

6. The method of claim 5, wherein the parameter is selected from the group consisting of availabilities of the potential substitute components, identities of manufacturers of the potential substitute components, costs of the potential substitute components, and models of the potential substitute components.

7. The method of claim 2, wherein the substitution rule identifies incompatibilities between particular primary components and particular potential substitute components and prevents selection of the particular potential substitute components based on the identified incompatibilities.

8. The method of claim 2, further comprising transmitting the second electronic bill of material to a remote manufacturing facility, wherein the second electronic bill of material conforms to an extensible markup language (XML) standard.

3. A method for item substitution in a manufacturing process, comprising:

receiving an order for manufacture of a product;

generating a first electronic bill of material for the product, the first electronic bill of material identifying a plurality of primary components to be assembled into the product;

identifying a trigger initiating substitution of one of the primary components, wherein identifying the trigger initiating substitution of one of the primary components comprises;

determining a cost associated with the one primary component;

determining a threshold cost associated with the one primary component; and

identifying that the cost exceeds the threshold cost;

identifying a plurality of potential substitute components in response to the trigger;

identifying a substitution rule governing selection of one of the potential substitute components;

selecting one of the potential substitute components according to the substitution rule;

substituting the selected one of the potential substitute components for the one primary component; and

generating a second electronic bill of material for the product, the second electronic bill of material identifying the selected one of the potential substitute components.

9. A device for item substitution in a manufacturing process, comprising:

an interface operable to receive an order for manufacture of a product; and

a processor operable to couple to the interface, to generate a first electronic bill of material for the product, the first electronic bill of material identifying a plurality of primary components to be assembled into the product, to identify a trigger initiating substitution of one of the primary components, to identify a plurality of potential substitute components in response to the trigger, to identify a substitution rule governing selection of one of the potential substitute components, to select one of the potential substitute components according to the substitution rule, to substitute the selected one of the potential substitute components for the one primary component, and to generate a second electronic bill of material for the product, the second electronic bill of material identifying the selected one of the potential substitute components,

wherein identifying the trigger initiating substitution of one of the primary components comprises;

determining an availability of the one primary component;

determining a deadline associated with the first electronic bill of material; and

identifying that the availability deviates from the deadline at least by a predetermined amount.

11. The device of claim 9, wherein identifying the trigger initiating substitution of one of the primary components comprises:

identifying a customer associated with the order; and

identifying an incompatibility between the one primary component and the customer.

12. The device of claim 9, wherein selecting one of the potential substitute components according to the substitution rule comprises:

sorting a list of the potential substitute components according to a parameter; and

selecting a first one of the potential substitute components on the sorted list.

13. The device of claim 12, wherein the parameter is selected from the group consisting of availabilities of the potential substitute components, identities of manufacturers of the potential substitute components, costs of the potential substitute components, and models of the potential substitute components.

14. The device of claim 9, wherein the substitution rule identifies incompatibilities between particular primary components and particular potential substitute components and prevents selection of the particular potential substitute components based on the identified incompatibilities.

15. The device of claim 9, wherein the interface is a network interface and is further operable to transmit the second electronic bill of material to a remote manufacturing facility, wherein the second electronic bill of material conforms to an extensible markup language (XML) standard.

10. A device for item substitution in a manufacturing process, comprising:

an interface operable to receive an order for manufacture of a product; and

a processor operable to couple to the interface, to generate a first electronic bill of material for the product, the first electronic bill of material identifying a plurality of primary components to be assembled into the product, to identify a trigger initiating substitution of one of the primary components, to identify a plurality of potential substitute components in response to the trigger, to identify a substitution rule governing selection of one of the potential substitute components, to select one of the potential substitute components according to the substitution rule, to substitute the selected one of the potential substitute components for the one primary component, and to generate a second electronic bill of material for the product, the second electronic bill of material identifying the selected one of the potential substitute components,

wherein identifying the trigger initiating substitution of one of the primary components comprises;

determining a cost associated with the one primary component;

determining a threshold cost associated with the one primary component; and

identifying that the cost exceeds the threshold cost.