Engine protection system

• US 7,349,794 B2
• Filed: 10/23/2006
• Issued: 03/25/2008
• Est. Priority Date: 09/03/2003
• Status: Expired due to Fees

• Current Assignee: Malone Specialty Incorporated
• Original Assignee: Malone Specialty Incorporated
• Inventors: Baron, Renald, Malone, Don
• Primary Examiner(s): KWON, JOHN
• Application Number:
  US11/585,403
• Publication Number:
  US 20070093954A1
• Time in Patent Office: 519 Days
• Field of Search: 701/101, 701/107, 701/112, 701/113, 701/114, 123/479
• US Class Current: 701/112
• CPC Class Codes: F02D 17/00 Controlling engines by cutting out individual cylinders; Rendering engines inoperative or idling controlling or rendering inoperative by varying inlet or exhaust valve operating characteristics F02D13/00
• CPC Class Codes: F02D 17/04 rendering engines inoperative or idling, e.g. caused by abnormal conditions dependent on lubricating conditions F01M1/22; dependent on cooling F01P5/14
• CPC Class Codes: F02D 2041/0095 Synchronisation of the cylinders during engine shutdown
• CPC Class Codes: F02D 2041/227 Limping Home, i.e. taking specific engine control measures at abnormal conditions
• CPC Class Codes: F02D 2041/228 Warning displays
• CPC Class Codes: F02D 2200/023 Temperature of lubricating oil or working fluid
• CPC Class Codes: F02D 2200/503 Battery correction, i.e. corrections as a function of the state of the battery, its output or its type
• CPC Class Codes: F02D 2400/08 Redundant elements, e.g. two sensors for measuring the same parameter
• CPC Class Codes: F02D 2400/11 After-sales modification devices designed to be used to modify an engine afterwards
• CPC Class Codes: F02D 31/003 for idle speed control
• CPC Class Codes: F02D 31/008 for idle speed control
• CPC Class Codes: F02D 41/042 for stopping the engine
• CPC Class Codes: F02D 41/22 Safety or indicating devices for abnormal conditions in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809
• CPC Class Codes: F02D 41/2403 using essentially up/down counters
• CPC Class Codes: F02N 11/0803 characterised by means for initiating engine start or stop F02N11/0814 takes precedence
• CPC Class Codes: F02P 11/06 Indicating unsafe conditions
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An engine protection system and protocol is implemented within an electronic control module. Various engine parameters, such as engine coolant level, coolant temperature, transmission fluid temperature, and engine oil pressure are monitored and compared to limit values to determine if a fault condition exists as to one or more of the parameters. The engine protection system includes visual and audible signals responsive to the parameters. An engine disabling mechanism is operative when any of the aforementioned parameters exceed predetermined limits for a predeterminable period. The electronic control module contains a memory function for recording the fault parameters as well as other identifying information. The electronic control module also includes an engine idle limiter feature. The engine disabling means is operative when the vehicle idling duration exceeds a second predeterminable period. The electronic control module further includes a battery voltage monitor with latching relay including a circuit interrupter operative when the battery voltage falls below a predetermined limit.

Claims

1. An engine protection system for an internal combustion engine associated with a vehicle, the system comprising;

an electronic engine control module for monitoring at least one engine parameter during operation of the engine and determining whether a fault condition exists as to said at least one parameter;

one of said parameters comprises engine idle duration wherein a timer is actuated when the vehicle is stationary and said engine is running;

said fault condition results after said idle duration timer exceeds a predeterminable time period; and

,

said electronic control module initiating a fail safe mode when said one of said parameters is in said fault condition, said fail safe mode including an engine shut down sequence for disabling the engine.

2. The engine protection system claim 1, including an audible alarm wherein said audible alarm emits a plurality of sounds, at least one sound different from at least another sound.

3. The engine protection system of claim 1, wherein said fail safe mode includes said engine shut down sequence and a visual alarm, said visual alarm includes illuminating a fault circuit light.

4. The engine protection system of claim 1, further comprising recording said fault parameter, including storage of run time.

5. The engine protection system of claim 1, further comprising monitoring battery voltage;

determining whether a fault condition exists as to said battery voltage; and

,

initiating an audible alarm and a visual alarm when said battery voltage is in said fault condition and said engine is running.

6. The engine protection system of claim 1, further comprising monitoring battery voltage;

determining whether a fault condition exists as to said battery voltage; and

,

initiating a circuit interrupter when said battery voltage is in said fault condition and said engine is shut down.

7. The engine protection system of claim 1, further comprising an initial start-up override for suspending said idle duration timer at initial start-up.

8. The engine protection system of claim 1, further comprising a low ambient temperature override for suspending said idle duration timer during periods of low ambient temperature.

9. The engine protection system of claim 1, further comprising a high ambient temperature override for suspending said idle duration timer during periods of high ambient temperature.

10. An engine protection system for an internal combustion engine associated with a vehicle, the system comprising:

an electronic engine control module;

an engine idling sensor for monitoring engine idling and a timer for monitoring duration of the engine idling of a stationary vehicle;

said electronic control module for determining whether a fault condition exists as to said engine idling by comparing said duration of said engine idling to a predeterminable number limit value; and

,

said electronic control module including an engine shutdown connection, said shutdown connection disables the engine when said duration of said engine idling exceeds said predeterminable number limit value.

11. The engine protection system of claim 10, wherein said electronic engine control module further includes an initial start-up override for suspending said timer at initial start-up.

12. The engine protection system of claim 10, wherein said engine control module further includes a thermistor for detecting ambient temperature and suspending said timer during periods of either low ambient temperature or high ambient temperature, said low ambient temperature and said high ambient temperature are predeterminable.

13. The engine protection system of claim 10, wherein said electronic control module includes a microprocessor for recording and storing said fault condition data.

14. The engine protection system of claim 10, further comprising sensors for monitoring the magnitude of a number of engine fluid parameters;

and,

said electronic control module for determining whether a fault condition exists as to one or more of said fluid parameters by comparing said magnitude of one each of said number of fluid parameters to a number of limit values corresponding to said one each of said fluid parameters.

15. The engine protection system of claim 10, including a battery supervisor monitor for monitoring the magnitude of battery voltage;

and,

said electronic control module for determining whether a fault condition exists as to said battery voltage by comparing magnitude of said battery voltage to a number limit value.

16. The engine protection system of claim 15, including battery voltage protector having a latching relay with circuit interrupter operative when said battery voltage is in said fault condition and said engine is shut down.

17. An engine protection system for an internal combustion engine associated with a vehicle, the system comprising:

an engine control module including an engine idling sensor detecting vehicle movement and a timer monitoring duration of engine idling when said sensor detects lack of said movement;

said engine control module determines whether a fault condition exists as to said engine idling by comparing said duration of said engine idling, while said sensor detects lack of said movement, to a predeterminable number limit value; and

,

said control module including an engine shutdown connection disabling the engine when said duration of said engine idling exceeds said predeterminable number limit.

18. The engine protection system of claim 17, wherein said engine control module further monitoring operation of an auxiliary power unit;

and,

said engine control module determines whether an operational fault condition exists as to said auxiliary power unit.

19. The engine protection system of claim 18, wherein said engine control module further includes said auxiliary power unit override suspending said timer for monitoring duration of said engine idling during periods when said auxiliary power unit operational fault is determined.

20. The engine protection system of claim 19, wherein said suspending said timer is further dependent upon a secondary fault selected from the group consisting of an interior cab temperature, a battery voltage, an interior trailer temperature, and an engine block temperature.

21. A method for protecting an internal combustion engine associated with a vehicle, the method comprising:

monitoring at least one engine parameter during operation of the engine;

determining whether a fault condition exists as to said at least one parameter, said fault condition comprises engine idle duration wherein a timer is actuated when the vehicle is stationary and said engine is running; and

,

initiating a shutdown sequence when the vehicle remains idling and stationary for a period longer than a pre-programmed time.

22. The method of claim 21, wherein said shutdown sequence further including a shutdown circuit connector breaking current flow to a fuel valve.

23. The method of claim 21, further comprising the step of recording said fault parameter, including storage of run time.

24. The method of claim 21 further including monitoring operation of an auxiliary power unit;

said engine control module determines whether an operational fault condition exists as to said auxiliary power unit; and

,

suspending said timer for monitoring duration of said engine idling during periods when said auxiliary power unit operational fault is determined.

25. The engine protection system of claim 24, wherein said suspending said timer is further dependent upon a secondary fault selected from the group consisting of an interior cab temperature, a battery voltage, an interior trailer temperature, and an engine block temperature.

26. An engine protection system for an internal combustion engine associated with a vehicle, the system comprising:

an engine control module including an engine idling sensor detecting vehicle movement and a timer monitoring duration of engine idling when said sensor detects lack of said movement;

said engine control module determines whether a fault condition exists as to said engine idling by comparing said duration of said engine idling, while said sensor detects lack of said movement, to a predeterminable number limit value;

said engine control module further includes an initial start-up override for suspending said timer at initial start-up for a predeterminable time delay; and

,

said control module including an engine shutdown connection disabling the engine when said duration of said engine idling exceeds the sum of said predeterminable time delay and said predeterminable number limit value.