System and method for remotely diagnosing faults

• US 7,349,889 B1
• Filed: 11/20/2000
• Issued: 03/25/2008
• Est. Priority Date: 11/20/2000
• Status: Expired due to Fees

• Current Assignee: Shipley Company, LLC (Dow, Inc.)
• Original Assignee: Rohm and Haas Electronic Materials LLC (DuPont de Nemours, Inc.)
• Inventors: Sokolowski, Clare R., Alling, Eric R.
• Primary Examiner(s): Vincent; David
• Assistant Examiner(s): FERNANDEZ RIVAS, OMAR F
• Application Number:
  US09/716,653
• Time in Patent Office: 2,682 Days
• Field of Search: 706/47, 706 50- 52, 706/46, 706/60, 706/48, 706/45, 706/61, 706/53, 706/62, 718/102, 714/100, 714/2, 714/4, 714/5, 714/10, 714/14, 714/15, 714 25- 27, 714 46- 48, 714/737, 714/30, 714/37, 714/57
• US Class Current: 706/46
• CPC Class Codes: G06F 11/2257 using expert systems

Abstract

A method and system for diagnosing a fault that includes a decision tree having a plurality of decision points wherein at least some of the plurality of decision points terminate in a resolution point representing a diagnosis for the fault. Also included is a plurality of queries each having at least a first response and a second response where each of the plurality of queries being associated with one of the plurality of decision points. The system also includes a knowledge base that includes a plurality of first images where each of the plurality of first images illustrate one of the first responses. A user interface is included for presenting the plurality of queries and the illustrative first images to a user. The user navigates the decision tree by responding to at least some of the plurality of queries by viewing the illustrative first images and basing a selection between the first response and the second response associated with said at least some of said queries on said illustrative first images. Finally, the fault is diagnosed when the user navigates the decision tree until the resolution point is reached.

Claims

1. A system for diagnosing a fault, the system comprising:

a knowledge base including a plurality of fault diagnoses and fault symptom queries, wherein each said fault symptom query includes potential responses and images that correspond to the potential responses;

a decision tree module including a decision tree having a plurality of decision points each corresponding to one of the fault symptom queries and a plurality of resolution points each corresponding to one of the fault diagnoses, wherein each said potential response in the decision tree indicates one of the decision points or one of the resolution points and one of said decision points is identified as a starting decision point; and

a user interface module in communication with said decision tree module, said knowledge base and a user access device, said user interface module including instructions to implement a method comprising;

designating the starting decision point as the next decision point;

transmitting the fault symptom query corresponding to the next decision point and an option to view all of the resolution points to the user access device;

receiving a reply to the query;

determining if the reply includes one of the potential responses or if the reply includes a request to view all of the decision points;

in response to determining that the reply includes one of the potential responses;

continuing said transmitting, receiving, and determining until said one of the potential responses indicates one of the resolution points or until it is determined that the reply includes a request to view all of the decision points, wherein if said one of the potential responses indicates one of the decision points then said one of the decision points is designated as the next decision point; and

transmitting the fault diagnosis corresponding to said one of the resolution points to the user access device; and

in response to determining that the reply includes a request to view all of the resolution points;

transmitting diagnostic images associated with each of the resolution points in the decision tree to the user access device, thereby allowing a user to diagnose a fault without having to respond to queries for traversing the decision tree.

2. The system of claim 1 wherein said fault diagnoses include one or more of the diagnostic images.

3. The system of claim 1 wherein said fault diagnoses include a description of the fault.

4. The system of claim 1 wherein said fault diagnoses include a likely cause of the fault.

5. The system of claim 1 wherein said fault diagnoses include recommended remedial actions.

6. The system of claim 1 wherein a user accessing the user access device is a customer.

7. The system of claim 1 wherein a user accessing the user access device is a customer support representative.

8. The system of claim 1 wherein the fault relates to a technical product.

9. The system of claim 1 wherein the fault relates to a technical service.

10. The system of claim 1 wherein the user access device is a personal computer.

11. The system of claim 1 wherein the communication between the user interface module and the user access device is via the Internet.

12. The system of claim 1 wherein the fault is a defective circuit board.

13. The system of claim 12 wherein the fault symptom query is directed to a determination of what type of defect the defective circuit board contains.

23. The system of claim 1 wherein the option to view all of the resolution points includes only those decision points beneath the next decision point.

24. The system of claim 1 wherein the option to view all of the resolution points includes all of the resolution points in the decision tree.

14. A method for diagnosing a fault, the method comprising:

identifying a starting decision point on a decision tree, wherein the decision tree includes a plurality of decision points each corresponding to a fault symptom query and a plurality of resolution points each corresponding to a fault diagnosis, wherein each said fault symptom query includes potential responses and images that correspond to the potential responses and each said potential response in the decision tree indicates one of the decision points or one of the resolution points;

designating the starting decision point as the next decision point;

transmitting the fault symptom query corresponding to the next decision point and an option to view all of the resolution points to a user access device;

receiving a reply to the query;

determining if the reply includes one of the potential responses or if the reply includes a request to view all of the decision points;

in response to determining that the reply includes one of the potential responses;

continuing said transmitting, receiving, and determining until said one of the potential responses indicates one of the resolution points or until it is determined that the reply includes a request to view all of the decision points, wherein if said one of the potential responses indicates one of the decision points then said one of the decision points is designated as the next decision point; and

transmitting the fault diagnosis corresponding to said one of the resolution points to the user access device; and

in response to determining that the reply includes a request to view all of the resolution points;

transmitting diagnostic images associated with each of the resolution points in the decision tree to the user access device, thereby allowing a user to diagnose a fault without having to respond to queries for traversing the decision tree.

15. The method of claim 14 wherein the fault diagnoses include one or more of the diagnostic images.

16. The method of claim 14 the fault diagnoses include a description of the fault.

17. The method of claim 14 wherein the fault diagnoses include a likely cause of the fault.

18. The method of claim 14 wherein said fault diagnoses include recommended remedial actions.

19. The method of claim 14 wherein the fault relates to a technical product or technical service.

20. A computer implemented system for diagnosing a fault, the system comprising:

a knowledge base including a plurality of fault diagnoses and fault symptom queries, wherein each said fault symptom query includes potential responses and images that correspond to the potential responses;

a decision tree module including a decision tree having a plurality of decision points each corresponding to one of the fault symptom queries and a plurality of resolution points each corresponding to one of the fault diagnoses, wherein each said potential response in the decision tree indicates one of the decision points or one of the resolution points and one of said decision points is identified as a starting decision point; and

a user interface module in communication with said decision tree module, said knowledge base and a user access device, said user interface module including instructions to implement a method comprising;

designating the starting decision point as the next decision point;

transmitting the fault symptom query corresponding to the next decision point and an option to view all of the resolution points to the user access device;

receiving a reply to the query;

determining if the reply includes one of the potential responses or if the reply includes a request to view of the decision points;

in response to determining that the reply includes one of the potential responses;

continuing said transmitting, receiving, and determining until said one of the potential responses indicates one of the resolution points or until it is determined that the reply includes a request to view all of the decision points, wherein if said one of the potential responses indicates one of the decision points then said one of the decision points is designated as the next decision point; and

transmitting the fault diagnosis corresponding to said one of the resolution points to the user access device; and

in response determining that the reply includes a request to view all of the resolution points;

transmitting diagnostic images associated with each of the resolution points in the decision tree to the user access device, thereby allowing a user to diagnose a fault without having to respond to queries for traversing the decision tree.

21. A system for diagnosing defects in circuit boards, the system comprising:

a knowledge base including a plurality of fault diagnoses and fault symptom queries, wherein said fault diagnoses include diagnostic images, a description of the fault, and a likely cause of the fault, wherein each said fault symptom query includes potential responses and images that correspond to the potential responses, one of said fault symptom queries isolating a type of defect, said images corresponding to said potential responses including a rim defect image and a resist plug defect images;

a decision tree module including a decision tree having a plurality of decision points each corresponding to one of the fault symptom queries and a plurality of resolution points each corresponding to one of the fault diagnoses, wherein each said potential response in the decision tree indicates one of the decision points or one of the resolution points and one of said decision points is identified as a starting decision point; and

a user interface module for providing customer support, said user interface module being in communication with said decision tree module, said knowledge base and a user access device, said user interface module including instructions to implement a method comprising;

designating the starting decision point as the next decision point;

transmitting the fault symptom query corresponding to the next decision point and an option to view all of the resolution points to the user access device;

receiving a reply to the query;

determining if the reply includes one of the potential responses or if the reply includes a request to view all of the decision points;

in response to determining that the replay includes one of the potential responses;

continuing said transmitting, receiving, and determining until said one of the potential responses indicates one of the resolution points or until it is determined that the reply includes a request to view all of the decision points, wherein it said one of the potential responses indicates one of the decision points then said one of the decision points is designated as the next decision point; and

transmitting the fault diagnosis corresponding to said one of the resolution points to the user access device, said fault diagnosis including said type of defect; and

in response to determining that the reply includes a request to view all of the resolution points;

transmitting diagnosis images associated with each of the resolution points in the decision tree to the user access device, thereby allowing a user to diagnose a fault without having to respond to queries for traversing the decision tree.

22. The system of claim 21, wherein said instructions further comprise:

transmitting a recommended remedial action based on the fault diagnosis to the user access device.