Stent delivery apparatus and method

• US 7,351,255 B2
• Filed: 03/03/2004
• Issued: 04/01/2008
• Est. Priority Date: 12/03/2001
• Status: Active Grant

• Current Assignee: JW Medical Systems Ltd
• Original Assignee: XTENT, Inc.
• Inventors: Andreas, Bernard
• Primary Examiner(s): Woo; Julian W.
• Application Number:
  US10/794,405
• Publication Number:
  US 20040215312A1
• Time in Patent Office: 1,490 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.16, 604/101.05, 604/101.01, 606/108, 606/196
• US Class Current: 623/1.12
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/826 more than one stent being applied sequentially
• CPC Class Codes: A61F 2002/828 Means for connecting a plurality of stents allowing flexibility of the whole structure
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91558 connected peak to peak

Abstract

Apparatus and methods for stent delivery provide for dilatation at a treatment site as well as stent delivery, using the same stent delivery apparatus. Apparatus generally include a catheter having at least one expandable member, at least one stent positionable thereon, and a sheath disposed over the expandable member and the stent. Some embodiments include separate expandable members for dilatation of a lesion and for stent expansion, while other embodiments use the same expandable member for both. In some embodiments a stent includes multiple separable stent segments. In various embodiments, self-expanding stents may be used. Methods involve positioning a stent delivery device at a treatment site, expanding an expandable member to dilate at least a portion of a lesion at the treatment site, and expanding (or allowing to expand) a stent at the treatment site.

Claims

1. A stent delivery device for delivering at least one stent to a treatment site, the device comprising:

a catheter shaft having a proximal end and a distal end;

at least one stent comprising a plurality of separable stent segments positionable on the catheter shaft;

a stent deployment mechanism for deploying at least a portion of the stent at the treatment site, the deployment mechanism comprising a stent expansion member coupled with the catheter shaft near the distal end and at least one axially movable sheath disposed over at least part of the stent expansion member and the stent thereon, the deployment mechanism allowing a length of the deployed portion of the stent to be selected, wherein the length of the deployed portion comprises at least two stent segments which are expanded simultaneously while at least another stent segment is retained unexpanded on the catheter shaft; and

a dilatation member for dilating at least a portion of a lesion at the treatment site independently of deploying the at least one stent, wherein and the dilatation member is independently expandable of the stent expansion member.

2. A device as in claim 1, wherein the length of the deployed portion of the stent is selected in situ.

3. A device as in claim 1, wherein a length of the dilatation member to be expanded to dilate the lesion is selected in situ.

4. A device as in claim 1, wherein the dilatation member is coupled with the sheath.

5. A device as in claim 1, wherein the dilatation member is coupled with an inner shaft slidably disposed within the catheter shaft.

6. A device as in claim 1, wherein the stent comprises a plurality of separable stent segments.

7. A device as in claim 6, wherein the separable stent segments are axially movable along the stent expansion member.

8. A device as in claim 7, further comprising a pusher member for advancing the stent segments axially along the stent expansion member.

9. A device as in claim 6, wherein the sheath is configured to constrain expansion of a first portion of the stent expansion member and a first plurality of the stent segments while allowing expansion of a second portion of the stent expansion member and a second plurality of the stent segments.

11. A device as in claim 1, further including at least one inflation lumen for expanding the dilatation member.

12. A device as in claim 11, wherein the inflation lumen comprises a tubular member disposed concentrically over the sheath.

13. A device as in claim 11, wherein the inflation lumen comprises a tubular member coupled with and extending along the outer surface of the sheath.

14. A device as in claim 11, wherein the inflation lumen is disposed within a wall of the sheath.

10. A stent delivery device for delivering at least one stent to a treatment site, the device comprising:

a catheter shaft having a proximal end and a distal end;

at least one stent positionable on the catheter shaft, wherein the stent comprises a plurality of separable segment;

a stent deployment mechanism for deploying at least a portion of the stent at the treatment site, the deployment mechanism comprising a stent expansion member coupled with the catheter shaft near the distal end and at least one axially movable sheath disposed over at least part of the stent expansion member and the stent thereon, the deployment mechanism allowing a length of the deployed portion of the stent to be selected,

wherein the sheath is configured to constrain expansion of a first portion of the stent expansion member and a first plurality of the stent segments while allowing expansion of a second portion of the stent expansion member and a second plurality of the stent segments; and

a dilatation member for dilating at least a portion of a lesion at the treatment site independent of deploying the at least one stent, wherein and the dilatation member is independently expandable of the stent expansion member,

wherein the sheath further comprises at least one separation device for separating the first plurality of stent segments from the second plurality, thus allowing for expansion of a stent segment without interfering with adjacent stent segments.

15. A stent delivery device for delivering at least one stent to a treatment site, the device comprising:

a catheter shaft having a proximal end and a distal end;

at least one stent comprising a plurality of separable stent segments positionable on the catheter shaft;

a stent expansion member coupled with the catheter shaft near the distal end, a selectable length of the stent being positionable on the expansion member, wherein the selectable length comprises at least two stent segments which are expanded simultaneously while at least another stent segment is retained on the catheter shaft;

at least one axially movable sheath disposed over the catheter shaft and stent;

an inner shaft slidably disposed within the catheter shaft; and

a dilatation member coupled with a distal end of the inner shaft for dilating one or more lesions at the treatment site and wherein the dilatation member and the stent expansion member are separately expandable.

16. A device as in claim 15, wherein the stent comprises a plurality of separable stent segments.

17. A device as in claim 16, wherein the separable stent segments are axially movable relative to the catheter shaft.

18. A device as in claim 17, further including a pusher member for advancing the stent segments along the catheter shaft.

19. A device as in claim 16, wherein the sheath is configured to constrain expansion of a first plurality of the stent segments while allowing expansion of a second plurality of the stent segments.

20. A device as in claim 15, wherein the inner shaft comprises a tubular catheter shaft.

21. A device as in claim 15, wherein the inner shaft comprises a guidewire.

22. A device as in claim 15, wherein the inner shaft is slidable to expose at least part of the dilatation member out of the distal end of the catheter shaft, and wherein the inner shall is slidable to retract the dilatation member to a position at least partially within the catheter shaft.

23. A device as in claim 15, further including at least one inflation lumen for expanding the dilatation member.

24. A device as in claim 23, wherein the inflation lumen comprises an internal lumen disposed within the inner shaft.

25. A stent delivery device for delivering at least one stent to a treatment site, the device comprising:

a catheter shall having a proximal end and a distal end;

at least on stent positionable on the catheter shaft, wherein the stent comprises a plurality of separable stent segments;

a stent expansion member coupled with the catheter shaft near the distal end, the stent being positionable on the expansion member;

at least one axially movable sheath disposed over the catheter shaft and stent, wherein the sheath is configured to constrain expansion of a first plurality of the stent segments while allowing expansion of a second plurality of the stent segments,

wherein the sheath further comprises at least one separation device for separating the first plurality of stent segments from the second plurality, thus allowing for expansion of a stent segment without interfering with adjacent stent segments;

an inner shaft slidably disposed within the catheter shaft; and

a dilatation member coupled with a distal end of the inner shaft for dilating one or more lesions at the treatment site and wherein the dilatation member and the stent expansion member are separately expandable.

26. A method for delivering at least one stent to a treatment site, the method comprising:

positioning a distal portion of a stent delivery catheter device at the treatment site, the stent delivery catheter having a proximal end, a distal end and a shaft carrying at least one stent, the stent comprising a plurality of separable stent segments;

expanding at least a portion of a dilatation member of the catheter device to dilate at least a portion of a lesion at the treatment site; and

expanding at least a portion of a stent expansion member of the catheter device to deploy a selectable length of the at least one stent at the treatment site, wherein the selectable length comprises at least two stent segments which are expanded simultaneously while at least another stent segment is retained on the stent delivery catheter and wherein the stent expansion member is coupled with the shaft near the distal end, the stent being positionable on the expansion member and wherein the dilatation member and the stent expansion member are separately expandable.

27. A method as in claim 26, further comprising selecting a deployable portion of the stent, wherein the deployable portion is expanded by the stent expansion member while an undeployed portion of the stent remains unexpanded in the stent delivery catheter.

28. A method as in claim 26, wherein the at least one stent comprises a plurality of stent segments, and wherein deploying at least the portion comprises deploying at least one of the stent segments.

29. A method as in claim 26, wherein the dilatation member is disposed on an outer surface of a sheath slidably disposed over the stent and the stent expansion member.

30. A method as in claim 29, further comprising retracting the sheath to expose at least the portion of the stent expansion member and at least one stent.

31. A method as in claim 26, further comprising sliding an inner shaft of the catheter device distally relative to the stent expansion member to expose at least the portion of the dilatation member, wherein the dilatation member is disposed on the inner shaft.

32. A method as in claim 31, further comprising sliding the catheter body distally over the inner shaft to position the stent expansion member at the treatment site.

33. A method as in claim 31, further comprising re-expanding the dilatation member at the treatment site after the stent is deployed.