Directional sensor system comprising a single axis sensor element positioned at multiple controlled orientations

• US 7,353,613 B2
• Filed: 06/29/2006
• Issued: 04/08/2008
• Est. Priority Date: 06/30/2005
• Status: Expired due to Fees

• Current Assignee: Weatherford Canada Partnership (Weatherford International PLC)
• Original Assignee: Weatherford Canada Partnership (Weatherford International PLC)
• Inventors: Wu, Jian-Qun, Bartel, Roger P.
• Primary Examiner(s): Bennett; G. Bradley
• Application Number:
  US11/427,435
• Publication Number:
  US 20070011895A1
• Time in Patent Office: 649 Days
• Field of Search: 333/02, 333/03, 333/04, 333/12, 333/13, 333/55.R, 175/45
• US Class Current: 33/304
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: G01C 21/1654 with electromagnetic compass

Abstract

A directional sensor system that incorporates a single axis sensor element that is manipulated to a plurality of orientations. The resulting responses of the sensor element at these locations are combined to obtain a measure of orientation of the system. The system applicable for determining orientation of instrumentation within a well borehole such as measurement-while-drilling, wireline and tubing conveyed borehole instrumentation. The system can be used in other subsurface and surface applications.

Claims

1. A directional sensor system comprising:

(a) a directional sensor assembly comprising

(i) a single directional sensor element, and

(ii) a positioning device for positioning said directional sensor element at multiple sensor orientations; and

(b) a processor cooperating with said directional sensor element to combine responses of said directional sensor element at said multiple sensor orientations to obtain at least one parameter of a measurement field.

2. The system of claim 1 wherein said measurement field is selected from a group comprising gravity, electric field, magnetic field, and rotation.

4. The system of claim 2 wherein said multiple sensor orientations are orthogonal.

5. The system of claim 2 wherein said positioning device comprises moving elements comprising:

(a) a platform upon which said directional sensor element is disposed;

(b) a gear box cooperating with said platform; and

(c) a motor cooperating with said gear box to position said platform to obtain said multiple sensor orientations.

6. The system of claim 5 wherein:

(a) each said sensor orientation is defined by a signal generated by at least one of said moving elements; and

(b) each said signal generated by said at least one of said moving elements and each corresponding said response of said directional sensor element in that orientation are input to said processor and combined therein to obtain said at least one parameter of the orientation of said sensor assembly.

3. A directional sensor system comprising:

(a) a directional sensor assembly comprising

(i) a single directional sensor element, and

(ii) a positioning device for positioning said directional sensor element at multiple sensor orientations; and

(b) a processor cooperating with said directional sensor element to combine responses of said directional sensor element at said multiple sensor orientations to obtain at least one parameter of the orientation of said directional sensor assembly.

7. The system of claim 3 further comprising:

(a) a data conduit cooperating with said directional sensor assembly; and

(b) a conveyance apparatus cooperating with said data conduit to convey said directional sensor assembly within a borehole.

8. The system of claim 7 further comprising a borehole instrument in which said directional sensor assembly is disposed;

and

(a) said data conduit comprises a drill string cooperating with said borehole instrument;

(b) said conveyance apparatus comprises a drilling rig; and

(c) said borehole instrument is conveyed within said borehole by said drill string cooperating with said drilling.

9. The system of claim 3 wherein said at least one parameter is from a group comprising bias and scale factor.

10. A method for determining at least one parameter of a measurement field, the method comprising:

(a) disposing a single directional sensor element within a sensor package;

(b) positioning said directional sensor at multiple sensor orientations; and

(c) combining responses of said directional sensor element at said multiple sensor orientations to obtain at least one parameter of said measurement field.

11. The method of claim 10 comprising the additional step of selecting said measurement field from a group comprising gravity, electric field, magnetic field, and rotation.

12. A method for determining orientation of a sensor package, the method comprising:

(a) disposing a single directional sensor element within said sensor package;

(b) positioning said directional sensor at multiple sensor orientations; and

(c) combining responses of said directional sensor element at said multiple sensor orientations to obtain at least one parameter of the orientation of said directional sensor assembly.

13. The method of claim 12 wherein said multiple sensor orientations are orthogonal.

14. The method of claim 12 further comprising:

(a) disposing said directional sensor element on a platform; and

(b) positioning said platform with moving elements comprising a gear box and cooperating motor to obtain said multiple sensor orientations.

15. The method of claim 14 further comprising:

(a) defining each said sensor orientation using at least one signal generated by at least one of said moving elements; and

(b) combining each said at least one signal generated by at least one of said moving elements and each corresponding said response of said directional sensor element in that orientation to obtain said at least one parameter of said sensor assembly orientation.

16. The method of claim 12 further comprising operating said directional sensor assembly within a borehole.

17. The method of claim 16 further comprising:

(a) disposing said directional sensor assembly within a borehole instrument; and

(b) conveying said borehole instrument within said borehole with a drill string.

18. The system of method of claim 12 comprising the additional step of selecting said at least one parameter from a group comprising bias and scale factor.