Self contained breathing apparatus control system for atmospheric use

• US 7,353,824 B1
• Filed: 03/29/2005
• Issued: 04/08/2008
• Est. Priority Date: 08/30/2004
• Status: Expired due to Fees

• Current Assignee: Laguna Research Incorporated
• Original Assignee: David E. Forsyth, Wayne K. Miller
• Inventors: Miller, Wayne K., Forsyth, David E.
• Primary Examiner(s): Bianco; Patricia
• Assistant Examiner(s): PATEL, NIHIR B
• Application Number:
  US11/091,470
• Time in Patent Office: 1,106 Days
• Field of Search: 128/204.18, 128/204.21, 128/204.23, 128/204.26, 128/200.24
• US Class Current: 128/204.22
• CPC Class Codes: A62B 9/006 Indicators or warning devices, e.g. of low pressure, contamination

Abstract

An electronic controller having at least one microprocessor controls the solenoid operated valve adding oxygen to the breathing loop of a closed circuit mixed gas rebreather with carbon dioxide scrubbing in maintenance of an oxygen set point in the rage of 0.13-0.50 without any need for monitoring or interpretation of signal data by the operator. The controller receives signals from at least one oxygen sensor located in the breathing loop and sends signals to an indicator: visual, aural, or tactile; during operation providing only intuitively understood normal functioning, limited time remaining, and bail out indications. Automatic diagnosis including oxygen sensor calibration, indication of actions required such as scrubber replacement, and confirmation of an action taken with signals from an action sensor are provided.

Claims

1. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply, said control system comprising:

an electronic controller possessing at least one microprocessor operably connected to the power supply, an indicator operably connected to said electronic controller for receiving signals therefrom, and at least one oxygen sensor operably disposed within the breathing loop of the closed circuit rebreather operably connected to said electronic controller for providing signals thereto;

said electronic controller being operably connected to said solenoid operated valve of said closed circuit rebreather for automatic control thereof in addition of oxygen from an oxygen supply to said breathing loop in proportions maintaining, in an operation mode, a programmed oxygen set point in the range of 0.13-0.50 in accordance with signals received from said at least one oxygen sensor;

said indicator providing intuitively understood indications in response to signals from said electronic controller in said operation mode relating to expected duration of rebreather use available based upon at least one factor inclusive of;

oxygen level, CO₂ scrubber usage, power supply condition, and sensed component failure;

whereby operation of the closed circuit rebreather without need for monitoring and interpretation of sensed signal values by the operator is provided; and

wherein said electronic controller is programmed to provide at least one signal to said indicator during a maintenance mode resulting in indication of a specific physical action required involving the rebreather.

2. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates opening of said gas supply.

3. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates replacement of said power supply.

4. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates replacement of said CO₂ scrubber.

5. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates replacement of said electronic controller.

6. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates replacement of said oxygen sensors.

7. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 1 wherein one said indication of an action required indicates replacement of a CO₂ sensor.

8. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply, said control system comprising:

an electronic controller possessing at least one microprocessor operably connected to the power supply, an indicator operably connected to said electronic controller for receiving signals therefrom, and at least one oxygen sensor operably disposed within the breathing loop of the closed circuit rebreather operably connected to said electronic controller for providing signals thereto;

said electronic controller being operably connected to said solenoid operated valve of said closed circuit rebreather for automatic control thereof in addition of oxygen from an oxygen supply to said breathing loop in proportions maintaining, in an operation mode, a programmed oxygen set point in the range of 0.13-0.50 in accordance with signals received from said at least one oxygen sensor;

said indicator providing intuitively understood indications in response to signals from said electronic controller in said operation mode relating to expected duration of rebreather use available based upon at least one factor inclusive of;

oxygen level, CO₂ scrubber usage, power supply condition, and sensed component failure;

whereby operation of the closed circuit rebreather without need for monitoring and interpretation of sensed signal values by the operator is provided; and

wherein the indications given by said indicator in response to signals from said electronic processor are comprised of only two states, on and off, both variable in duration and frequency.

9. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein said indicator possesses only one indicator element.

10. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein said indicator is a tactile indicator.

11. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein said indicator is an audio indicator.

12. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein said indicator is a visual indicator.

13. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein a slow alternation of said on and off states of said indicator in operation mode comprises a normal functioning indication.

14. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein a rapid alternation of said on and off states of said indicator in operation mode comprises a bail out indication.

15. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein an alternation of said on and off states of said indicator intermediate to a slow alternation comprising a normal functioning and a rapid alteration comprising a bail out indication in operation mode comprises a limited time remaining indication.

16. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 8 wherein said electronic controller provides a continuous signal to said indicator resulting in a continuous on wait indication while in a diagnostic mode.

17. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 16 wherein a slow alternation of said on and off states of said indicator after a continuous on wait indication in said diagnostic mode signifies completion of diagnosis mode.

18. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply, said control system comprising:

an electronic controller possessing at least one microprocessor operably connected to the power supply, an indicator operably connected to said electronic controller for receiving signals therefrom, and at least one oxygen sensor operably disposed within the breathing loop of the closed circuit rebreather operably connected to said electronic controller for providing signals thereto;

said electronic controller being operably connected to said solenoid operated valve of said closed circuit rebreather for automatic control thereof in addition of oxygen from an oxygen supply to said breathing loop in proportions maintaining, in an operation mode, a programmed oxygen set point in the range of 0.13-0.50 in accordance with signals received from said at least one oxygen sensor;

said indicator providing intuitively understood indications in response to signals from said electronic controller in said operation mode relating to expected duration of rebreather use available based upon at least one factor inclusive of;

oxygen level, CO₂ scrubber usage, power supply condition, and sensed component failure;

whereby operation of the closed circuit rebreather without need for monitoring and interpretation of sensed signal values by the operator is provided; and

wherein said electronic controller is programmed to interpret a signal from an at least one action sensor changing from one distinctive value to another distinctive value during a maintenance mode as signifying performance of a physical action involving displacement of a component of said rebreather.

19. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein at least one said action sensor is mechanically operated.

20. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein at least one said action sensor is operated by electrical induction.

21. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein at least one said action sensor is optically operated.

22. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein at least one said action sensor is electrochemically operated.

23. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein said electronic controller is programmed to interpret the signal from one said action sensor changing from one distinctive value to another as signifying that the rebreather has been donned.

24. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein said electronic controller is programmed to interpret the signal from one said action sensor changing from one distinctive value to another as signifying that the carbon dioxide scrubber has been replaced.

25. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein said electronic controller is programmed to enter operation mode after receiving a signal from one said action sensor indicating that the oxygen supply has been valved open.

26. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein said electronic controller is programmed to enter operation mode after receiving signals from two said action sensors.

27. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 18 wherein said electronic controller is programmed to enter operation mode after receiving signals from at least one said action sensor changing from a first distinctive value to a second distinctive value back to a said first distinctive value.

28. A control system for a closed circuit rebreather possessing a breathing loop including a CO₂ scrubber and a solenoid operated valve operably connected to a power supply for addition of oxygen from a gas supply in accordance with claim 27 wherein the signals from at least one said action sensor changing from a first distinctive value to a second distinctive value and back to said first distinctive value signifies that said CO₂ scrubber has been replaced.