Start-up of temperature limited heaters using direct current (DC)

• US 7,353,872 B2
• Filed: 04/22/2005
• Issued: 04/08/2008
• Est. Priority Date: 04/23/2004
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Sandberg, Chester Ledlie
• Primary Examiner(s): KRECK, JOHN J
• Application Number:
  US11/112,855
• Publication Number:
  US 20050269077A1
• Time in Patent Office: 1,082 Days
• Field of Search: 166/302, 166/60
• US Class Current: 166/302
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/122 Gas lift
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: E21B 43/2405 in association with fracturing or crevice forming processes E21B43/247 takes precedence
• CPC Class Codes: E21B 43/38 in the well
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds

Abstract

Certain embodiments provide a method for heating a subsurface formation. The method includes applying direct electrical current (DC) to a heater section below a first selected temperature to provide an electrically resistive heat output. The heater section includes one or more electrical conductors electrically coupled to the electrical power supply. The heater section is configured to be placed in an opening in the formation. At least one of the electrical conductors includes ferromagnetic material. Time-varying current is applied to the heater section when a temperature of the heater section approaches or is above the selected temperature. Heat is allowed to transfer from the heater section to a part of the subsurface formation.

Claims

1. A method for heating a subsurface formation, comprising:

applying direct electrical current (DC) to a heater section below a first selected temperature to provide an electrically resistive heat output, the heater section comprising one or more electrical conductors electrically coupled to the electrical power supply and configured to be placed in an opening in the formation, at least one of the electrical conductors comprising ferromagnetic material;

applying time-varying current to the heater section when a temperature of the heater section approaches or is above the selected temperature; and

allowing the heat to transfer from the heater section to a part of the subsurface formation.

2. The method of claim 1, wherein the heater section provides a first heat output when time varying current is applied to the heater section below a second selected temperature, the second selected temperature being greater than the first selected temperature, and a second heat output approximately at and above the second selected temperature, the second heat output being reduced compared to the first heat output.

3. The method of claim 2, wherein the heater section automatically provides the second heat output.

4. The method of claim 2, wherein an electrical resistance of the heater section decreases above the second selected temperature to provide the second heat output.

5. The method of claim 2, wherein the second selected temperature is approximately the Curie temperature of the ferromagnetic material.

6. The method of claim 2, wherein the second selected temperature is within about 25°

C. of the Curie temperature of the ferromagnetic material.

7. The method of claim 2, wherein the second heat output is at most 90% of the first heat output, the first heat output being at about 50°

C. below the selected temperature.

8. The method of claim 2, wherein the second heat output is at most 50% of the first heat output, the first heat output being at about 50°

C. below the selected temperature.

9. The method of claim 2, wherein the second heat output is at most 20% of the first heat output, the first heat output being at about 50°

C. below the selected temperature.

10. The method of claim 1, wherein time-varying current comprises modulated DC.

11. The method of claim 1, wherein time-varying current comprises AC.

12. The method of claim 1, further comprising varying the frequency of the applied time-varying current to adjust a turndown ratio of the heater section.

13. The method of claim 1, further comprising controlling a skin depth in the ferromagnetic material by controlling a modulation of the applied time-varying current.

14. The method of claim 1, further comprising applying modulated DC in a pre-shaped waveform, wherein the pre-shaped waveform is shaped to at least partially compensate for phase shift and/or harmonic distortions in the heater section.

15. The method of claim 1, wherein the heater section has a turndown ratio of at least 1.1 to 1.

16. The method of claim 1, wherein the heater section has a turndown ratio of at least 2 to 1.

17. The method of claim 1, wherein the heater section exhibits an increase in operating temperature of at most 1.5°

C. at or near the second selected temperature when a thermal load proximate the heater section decreases by about 1 watt per meter.

18. The method of claim 1, further comprising placing one or more of the electrical conductors in a wellbore in the formation.

19. The method of claim 1, wherein the subsurface formation comprises a hydrocarbon containing formation.

20. The method of claim 1, wherein the subsurface formation comprises a hydrocarbon containing formation, and further comprising heating at least some hydrocarbons in the formation.

21. The method of claim 1, wherein the subsurface formation comprises a hydrocarbon containing formation, and further comprising heating at least some hydrocarbons in the formation such that at least some of the hydrocarbons are pyrolyzed.