Closed loop defined profile current controller for electromagnetic rail gun applications

• US 7,357,128 B1
• Filed: 03/17/2005
• Issued: 04/15/2008
• Est. Priority Date: 03/17/2005
• Status: Active Grant

• Current Assignee: Curtiss-Wright Electro-Mechanical Corporation (Curtiss-Wright Corporation)
• Original Assignee: Curtiss-Wright Electro-Mechanical Corporation (Curtiss-Wright Corporation)
• Inventors: Baumgart, Gary E.
• Primary Examiner(s): Carone; Michael J.
• Assistant Examiner(s): KNOX, STEWART
• Application Number:
  US11/084,226
• Time in Patent Office: 1,125 Days
• Field of Search: 124/3, 89/8
• US Class Current: 124/3
• CPC Class Codes: F41B 6/006 Rail launchers

Abstract

A closed loop current controller for an electromagnetic rail gun. It is necessary to control the muzzle velocity of a rail gun accurately for the gun to be a good artillery device. The present invention provides a closed loop control system to accurately regulate the energy transfer to a rail gun projectile and control its muzzle velocity. The rail gun control system includes a state space (state domain) control concept adapted to discrete control events that transition the system from one state to another until the final desired state (i.e., muzzle velocity) is reached. The control regulator preferably generates state transition functions that transition the projectile from state to state according to a defined current profile to provide a specified projectile muzzle velocity. The rail gun closed loop current controller also includes current reference compensation to correct for errors in previous state transitions.

Claims

1. An electromagnetic rail gun comprising:

two gun rails;

a projectile slidingly engaged between said rails;

at least one pulsed alternator for generating a pulsed current;

at least one power converter for applying said generated current to said rails; and

a closed-loop controller for controlling a muzzle velocity of said projectile, comprising;

a means for measuring alternator current and alternator voltage;

a means for calculating an anticipated velocity of said projectile using information about said alternator current and said alternator voltage to calculate electrical and magnetic fields impacting said projectile;

a means for calculating a rail current that will result in a specified projectile muzzle velocity using information regarding said electrical and magnetic fields; and

a means for adjusting said gun current, wherein said closed-loop controller does not include a sensor on said rail gun providing information about a speed of said projectile.

2. The rail gun of claim 1, wherein said closed-loop controller calculates said anticipated velocity of said projectile at discrete times and calculates adjustments to the rail current necessary to result in a specified exit velocity.

3. The rail gun of claim 1, wherein said closed-loop controller calculates said anticipated velocity of said projectile multiple discrete times during discharge of said projectile.

4. The rail gun of claim 1, further comprising:

a second pulsed alternator operatively connected to said at least one power converter for generating a pulsed current.

5. The rail gun of claim 4, wherein current outputs from said first and second pulsed alternators are synchronized.

6. The rail gun of claim 1, further comprising:

a second power converter operatively connected to the rails for applying said generated current to said rails.

7. The rail gun of claim 1, further comprising:

a gun observer for monitoring the current within the rails.

8. A method for controlling the muzzle velocity of a projectile in an electromagnetic rail gun comprising the steps of:

measuring alternator current and alternator voltage;

calculating electrical and magnetic field states impacting said projectile;

calculating an anticipated velocity based on said calculated electrical and magnetic field states;

generating a pulsed current with at least one pulsed alternator, wherein said pulsed current is based on said anticipated velocity;

applying said generated pulsed current to the rails using at least one power converter to move said projectile down the rails according to said calculated electrical and magnetic field states.

9. The method of claim 8, further comprising the step of:

calculating a compensation current reference for each electrical and magnetic field state calculation responsive to errors detected in previous electrical and magnetic field states.

10. The method of claim 8, wherein said measuring step is accomplished using a pulsed alternator observer.

11. The method of claim 8, further comprising the step of:

monitoring the rail a rail current using a gun observer.

12. The method of claim 8, further comprising the step of

automatically loading a second projectile into said rail gun after discharging said first projectile.

13. The method of claim 12, further comprising the step of:

applying a second sequence of pulsed currents to the rails using at least one power converter to move said second projectile down the rails according to said calculated state transitions.

14. An electromagnetic rail gun incorporating state transitions, comprising:

two gun rails;

a projectile slidingly engaged between said rails;

at least one pulsed alternator for generating a pulsed current;

at least one power converter for applying said generated current to said rails;

a pulsed alternator observer for monitoring the voltage and current of said at least one pulsed alternator;

a gun observer for monitoring the current within the rails;

a gun loader for automatically loading additional projectiles into sliding engagement between said rails;

a means for calculating electrical field and magnetic field states based on said voltage and current of said at least one pulsed alternator; and

a means of calculating a rail current that will result in a specified projectile muzzle velocity, wherein said rail gun does not include a sensor on said rail gun providing information about a speed of said projectile.