Method and apparatus for sensing liquid level using baseline characteristic

• US 7,360,418 B2
• Filed: 06/28/2005
• Issued: 04/22/2008
• Est. Priority Date: 06/28/2005
• Status: Active Grant

• Current Assignee: Keurig Green Mountain, Inc. (Keurig Dr Pepper, Inc.)
• Original Assignee: Keurig, Inc. (Keurig Dr Pepper, Inc.)
• Inventors: Pelovitz, Robert
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): West; Paul M
• Application Number:
  US11/168,884
• Publication Number:
  US 20060288776A1
• Time in Patent Office: 1,029 Days
• Field of Search: 733/04.R, 733/04.C
• US Class Current: 73/304.00C
• CPC Class Codes: A47J 31/4457 Water-level indicators
• CPC Class Codes: G01F 23/241 for discrete levels
• CPC Class Codes: G01F 23/243 Schematic arrangements of probes combined with measuring circuits

Abstract

A liquid level sensing arrangement using a probe uses a baseline probe circuit characteristic, e.g., a circuit resistance or voltage, that is measured when the probe is out of contact with the liquid in the tank. The baseline characteristic may be used to determine a liquid level in the tank, e.g., a determination whether the liquid level is below or at/above the probe. In one embodiment, the baseline characteristic may be compared to a circuit characteristic that is measured as the tank is being filled. A difference between the baseline characteristic and the other circuit characteristic may be used to determine whether or not the probe is in contact with the liquid.

Claims

1. A method for determining a level of a liquid in a tank, comprising:

providing a tank in which a liquid level is variable;

measuring a baseline characteristic of a probe circuit including a probe associated with the tank while the probe is out of contact with the liquid in the tank;

starting a filling of the tank from a level at which the probe is out of contact with the liquid;

measuring a first characteristic of the probe circuit after measuring the baseline characteristic and during filling of the tank;

determining the liquid level in the tank corresponding to about a time that the first characteristic is measured based on the first characteristic and the baseline characteristic;

wherein if the step of determining determines that the liquid is out of contact with the probe, the method further comprises;

assigning an updated value as the baseline characteristic based on a characteristic measured during filling of the tank;

measuring a second characteristic of the probe circuit after measuring the first characteristic and during filling of the tank; and

determining the liquid level in the tank corresponding to about a time that the second characteristic is measured based on the second characteristic and the updated baseline characteristic.

2. The method of claim 1, wherein the step of determining the liquid level in the tank corresponding to about a time that the first characteristic is measured comprises comparing the first characteristic to the baseline characteristic.

3. The method of claim 1, wherein the step of determining the liquid level in the tank corresponding to about a time that the first characteristic is measured comprises determining whether the liquid level is at or above the probe, or is below the probe.

4. The method of claim 1, wherein the step of determining the liquid level in the tank corresponding to about a time that the first characteristic is measured comprises determining a difference between the baseline characteristic and the first characteristic.

5. The method of claim 4, wherein the liquid level is determined to be at or above the probe when the difference between the baseline characteristic and the first characteristic exceeds a threshold.

6. The method of claim 1,

wherein assigning an updated value as the baseline characteristic comprises assigning a value of the first characteristic as the baseline characteristic.

7. The method of claim 6, wherein the value of the first characteristic is assigned as the baseline characteristic when the liquid level is determined to be below the probe at about the time that the first characteristic is measured.

8. The method of claim 1, wherein the baseline characteristic represents a resistance, a voltage, or a capacitance present in the probe circuit.

9. The method of claim 1, wherein the probe includes a conductive portion and the probe circuit includes at least a portion of the tank.

10. The method of claim 1, further comprising:

dispensing liquid from the tank to a chamber so as to contact the liquid with a beverage medium and form a beverage.

11. The method of claim 10, wherein the liquid is water and the beverage is a coffee, tea or other beverage including a liquid soluble material.

12. A liquid level determining system comprising:

a probe circuit including a conductive probe constructed and arranged to contact a liquid in a tank in which a liquid level is variable; and

a controller adapted to measure a baseline characteristic of the probe circuit while the conductive probe is out of contact with the liquid in the tank, measure a first characteristic of the probe circuit after measuring the baseline characteristic and during filling of the tank, and determine the liquid level in the tank corresponding to about a time that the first characteristic is measured based on the first characteristic and the baseline characteristic;

wherein the controller is adapted to assign an undated value as the baseline characteristic based on a characteristic measured during filling of the tank if the liquid is determined to be out of contact with the conductive probe at about the time that the first characteristic is measured; and

wherein the controller is adapted to measure a second characteristic of the probe circuit after measuring the first characteristic and during filling of the tank, and adapted to determine a liquid level corresponding to about a time that the second characteristic is measured based on the second characteristic and the updated baseline characteristic.

13. The system of claim 12, wherein the controller is adapted to compare the first characteristic to the baseline characteristic to determine the liquid level in the tank corresponding to about the time that the first characteristic is measured.

14. The system of claim 12, wherein the controller is adapted to determine whether the liquid level in the tank corresponding to about the time that the first characteristic is measured is at or above the conductive probe, or is below the conductive probe.

15. The system of claim 12, wherein the controller is adapted to determine a difference between the baseline characteristic and the first characteristic, and to determine the liquid level in the tank corresponding to about the time that the first characteristic is measured based on the difference.

16. The system of claim 15, wherein the controller is adapted to determine that the liquid level in the tank corresponding to about the time that the first characteristic is measured is at or above the conductive probe if the difference between the baseline characteristic and the first characteristic exceeds a threshold.

17. The system of claim 12, wherein the controller is adapted to assign a value of the first characteristic as the baseline characteristic during filling of the tank if the liquid is determined to be out of contact with the conductive probe at about the time that the first characteristic is measured.

18. The system of claim 17, wherein the value of the first characteristic is assigned as the baseline characteristic when the liquid level is determined to be below the conductive probe at about the time that the first characteristic is measured.

19. The system of claim 12, wherein the controller is adapted to control a tank fill system to start filling the tank from a level at which the conductive probe is out of contact with the liquid, and to determine the liquid level during filling of the tank.

20. The system of claim 12, wherein the baseline characteristic represents a value that varies with variations in a resistance, a voltage, or a capacitance present in the probe circuit.

21. The system of claim 12, wherein the probe circuit includes at least a portion of the tank.

22. The system of claim 12, wherein the controller is adapted to repeatedly measure the baseline characteristic during filling of the tank.

23. The system of claim 12, further comprising:

a beverage forming system adapted to form a beverage using liquid from the tank that is supplied to a chamber.

24. The system of claim 23, wherein the liquid is water and the beverage is a coffee, tea or other beverage including a liquid soluble material.

25. The system of claim 23, wherein the beverage forming system includes a brew chamber adapted to receive a disposable cartridge including a beverage medium, and wherein the beverage is formed by contacting the beverage medium with the liquid.

26. The system of claim 25, wherein the beverage forming system includes a heater that heats the liquid that contacts the beverage medium.

27. The system of claim 23, wherein the beverage forming system includes a water storage tank, and a metering tank in which water from the tank is heated and from which water is provided to the chamber.

28. A method for determining a level of a liquid in a tank, comprising:

providing a tank in which a liquid level is variable;

measuring a baseline characteristic of a probe circuit including a conductive probe associated with the tank while the conductive probe is out of contact with the liquid in the tank;

starting a filling of the tank from a level at which the probe is out of contact with the liquid;

measuring a first characteristic of the probe circuit after measuring the baseline characteristic and during filling of the tank;

determining the liquid level in the tank corresponding to about a time that the first characteristic is measured based on the first characteristic and the baseline characteristic;

wherein if the step of determining determines that the liquid is out of contact with the conductive probe, the method further comprises;

assigning an undated value as the baseline characteristic based on a characteristic measured during filling of the tank;

measuring a second characteristic of the probe circuit after measuring the first characteristic and during filling of the tank; and

determining a liquid level corresponding to about a time that the second characteristic is measured based on the second characteristic and the baseline characteristic.