Vehicle lock controlled by a shape memory alloy actuator

• US 7,364,211 B2
• Filed: 11/15/2004
• Issued: 04/29/2008
• Est. Priority Date: 11/13/2003
• Status: Expired due to Fees

• Current Assignee: Intier Automotive Closures, Inc.
• Original Assignee: Intier Automotive Closures, Inc.
• Inventors: Daniels, Andrew R., Niskanen, Jason David, Mrkovic, Dragan
• Primary Examiner(s): Lugo; Carlos
• Application Number:
  US10/988,911
• Publication Number:
  US 20050146147A1
• Time in Patent Office: 1,261 Days
• Field of Search: 292/336.6, 292/201, 292/216, 292/DIG.23, 292/DIG.27, 292/336.3, 292/92, 292/DIG.65, 702/24, 702/08, 702/781
• US Class Current: 292/336.3
• CPC Class Codes: E05B 47/0009 with thermo-electric actuators, e.g. heated bimetals
• CPC Class Codes: E05B 77/26 specially adapted for child safety
• CPC Class Codes: E05B 77/28 for anti-theft purposes, e.g. double-locking or super-locking
• CPC Class Codes: E05B 81/00 Power-actuated vehicle locks
• CPC Class Codes: E05B 85/12 Inner door handles
• CPC Class Codes: Y10S 292/23 Vehicle door latches
• CPC Class Codes: Y10S 292/65 Emergency or safety
• CPC Class Codes: Y10T 292/0908 Emergency operating means
• CPC Class Codes: Y10T 292/1047 Closure
• CPC Class Codes: Y10T 292/1082 Motor
• CPC Class Codes: Y10T 292/57 Operators with knobs or handles

Abstract

A contractible shape memory alloy (SMA) wire is used to throw a lever in a latch. The SMA actuator provides weight and space savings. In one embodiment, the SMA actuator is incorporated in the handle of the latch in order to provide a child lock or double lock function. The handle has a lever which includes a relatively short slot leg and a relatively long slot leg. A toggle sits in the slot. At least one SMA wire is connected to the toggle to move it between the relatively short slot leg, wherein the lever is prevented from pivoting, and the relatively long slot leg, where the lever is enabled to pivot. In another embodiment, the SMA actuator is embedded in the latch itself, and used to throw a lever that controls the child lock function.

Claims

1. A child lock assembly for enabling and disabling operation of an automotive vehicle door handle lever, said child lock assembly comprising:

a housing;

a manually operated child lock lever pivotally mounted to said housing and operatively coupled to the vehicle door handle lever, said child lock lever movable between an unlocked position enabling operation of said door handle lever and an unlocked position disabling operation of said door handle lever, said child lock lever including a knob protruding from said housing for manually actuating said child lock lever between said locked and unlocked positions;

a power child lock lever pivotally mounted to said housing, said power child lock lever including a claw for engaging a post extending from said child lock lever thereby kinematically coupling said child lock lever and said power child lock lever to pivot together; and

at least first and second selectively contractible wires, each of said first and second wires extending between a first end connected to said housing and a second end connected to said power child lock lever, whereby a controller, connected to a voltage source, electrically activates one of said first and second wires to pivot said power child lock lever in a first direction and electrically activates the other one of said first and second wires to pivot said power child lock lever in a second direction, thereby causing said child lock lever to pivot between said locked and unlocked positions.

2. A child lock assembly as set forth in claim 1 wherein each of said first and second wires is formed from a shaped memory alloy.

3. A child lock assembly as set forth in claim 2 including first terminals connecting said first end of each of said first and second wires to said housing and second terminals connecting said second end of each of said first and second wires to said power child lock lever.

4. A child lock assembly as set forth in claim 3 including a mounting structure mounted to said housing, said power child lock lever pivotally mounted to said mounting structure, said mounting structure including a terminal end spaced apart from said power child lock lever.

5. A child lock assembly as set forth in claim 4 wherein said first terminals connect said first end of each of said first and second wires to said terminal end of said mounting structure and said second terminals connect said second end of each of said first and second wires to said power child lock lever.

6. A child lock assembly as set forth in claim 1 wherein said at least first and second selectively contractible wires include a first wire pair extending between first and second ends and a second wire pair extending between first and second ends.

7. A child lock assembly as set forth in claim 6 wherein each of said first and second wire pairs include two wires extending substantially parallel to one another.

8. A child lock assembly for enabling and disabling operation of an automotive vehicle door handle lever, said child lock assembly comprising:

a housing;

a manually operated child lock lever pivotally mounted to said housing and operatively coupled to the door handle lever, said child lock lever movable between an unlocked position enabling operation of the door handle lever and a locked position disabling operation of the door handle lever;

a power child lock lever pivotally mounted to said housing and directly engaging said child lock lever thereby kinematically coupling said child lock lever and said power child lock lever to pivot together; and

at least first and second selectively contractible wires each having one end connected to said power child lock lever, whereby a controller, connected to a voltage source, electrically activates one of said first and second wires to pivot said power child lock lever in a first direction and electrically activates the other one of said first and second wires to pivot said power child lock lever in a second direction, thereby causing said child lock lever to pivot between said locked and unlocked positions.

9. A child lock assembly as set forth in claim 8 wherein said at least first and second selectively contractible wires include a first wire pair extending between first and second ends and a second wire pair extending between first and second ends.

10. A child lock assembly as set forth in claim 9 wherein each of said first and second wire pairs include two wires extending substantially parallel to one another.

11. A child lock assembly as set forth in claim 10 wherein said child lock lever including a knob protruding from said housing for manually actuating said child lock lever between said locked and unlocked positions.