Packages for semiconductor light emitting devices utilizing dispensed encapsulants
First Claim
1. A submount for mounting an LED, the submount comprising:
- a substrate having a planar upper surface;
a die attach pad on the upper surface of the substrate, the die attach pad configured to receive an LED chip;
a first meniscus control feature on the substrate, the first meniscus control feature comprising a first patterned film on the planar upper surface of the substrate surrounding the die attach pad, defining a first encapsulant region of the upper surface of the substrate, and being configured to limit the flow of a liquid encapsulant material across the substrate, wherein a portion of the planar upper surface of the substrate within the first encapsulant region is exposed; and
a second meniscus control feature on the substrate, the second meniscus control feature comprising a second patterned film on the planar upper surface of the substrate surrounding the first encapsulant region, exposing and defining a second encapsulant region of the upper surface of the substrate including an exposed portion of the planar upper surface of the substrate between the first meniscus control feature and the second meniscus control feature, and being configured to limit the flow of a liquid encapsulant material across the substrate.
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Accused Products
Abstract
A submount for mounting an LED chip includes a substrate, a die attach pad configured to receive an LED chip on an upper surface of the substrate, a first meniscus control feature on the substrate surrounding the die attach pad and defining a first encapsulant region of the upper surface of the substrate, and a second meniscus control feature on the substrate surrounding the first encapsulant region and defining a second encapsulant region of the upper surface of the substrate. The first and second meniscus control features may be substantially coplanar with the die attach pad. A packaged LED includes a submount as described above and further includes an LED chip on the die attach pad, a first encapsulant on the substrate within the first encapsulant region, and a second encapsulant on the substrate within the second encapsulant region and covering the first encapsulant.
81 Citations
19 Claims
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1. A submount for mounting an LED, the submount comprising:
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a substrate having a planar upper surface; a die attach pad on the upper surface of the substrate, the die attach pad configured to receive an LED chip; a first meniscus control feature on the substrate, the first meniscus control feature comprising a first patterned film on the planar upper surface of the substrate surrounding the die attach pad, defining a first encapsulant region of the upper surface of the substrate, and being configured to limit the flow of a liquid encapsulant material across the substrate, wherein a portion of the planar upper surface of the substrate within the first encapsulant region is exposed; and a second meniscus control feature on the substrate, the second meniscus control feature comprising a second patterned film on the planar upper surface of the substrate surrounding the first encapsulant region, exposing and defining a second encapsulant region of the upper surface of the substrate including an exposed portion of the planar upper surface of the substrate between the first meniscus control feature and the second meniscus control feature, and being configured to limit the flow of a liquid encapsulant material across the substrate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A submount for mounting an LED, the submount comprising:
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a substrate having a planar upper surface; a patterned film on the planar upper surface of the substrate, wherein the patterned film comprises; a portion configured to receive an LED chip; a first meniscus control feature on the planar upper surface of the substrate defining a first encapsulant region of the upper surface of the substrate and configured to limit the flow of an encapsulant material out of the first encapsulant region; and a second meniscus control feature on the planar upper surface of the substrate defining a second encapsulant region of the upper surface of the substrate and configured to limit the flow of an encapsulant material out of the second encapsulant region. - View Dependent Claims (17, 18, 19)
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Specification