Method, apparatus and computer medium for correcting transient flow errors in flowmeter proving data

• US 7,366,625 B1
• Filed: 10/04/2006
• Issued: 04/29/2008
• Est. Priority Date: 10/04/2006
• Status: Active Grant

• Current Assignee: Sensia, LLC (Rockwell Automation, Inc.)
• Original Assignee: Cameron International Corporation (Schlumberger NV)
• Inventors: Augenstein, Donald R., Estrada, Herbert, Mihalcin, Matthew
• Primary Examiner(s): Barlow; John
• Assistant Examiner(s): Washburn; Douglas N
• Application Number:
  US11/542,710
• Publication Number:
  US 20080083262A1
• Time in Patent Office: 573 Days
• Field of Search: 702/100, 702/85
• US Class Current: 702/100
• CPC Class Codes: G01F 25/10 of flowmeters

Abstract

An apparatus for increasing the accuracy of meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer including a computer program embodied on a computer readable medium for correcting errors in a meter factor of the flow instrument measured in a proving run and correcting effects of flow rate changes during proving. A computer program embodied on a computer readable medium whose contents causes a processor to increase the accuracy of meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer. A method for increasing the accuracy of the meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer.

Claims

1. An apparatus for increasing the accuracy of meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer, the apparatus comprising a flow instrument having a time constant, and a computer program embodied on a computer readable medium for correcting errors in a meter factor of the flow instrument measured in a proving run produced by flow changes in a proving run.

2. An apparatus as described in claim 1 wherein the flow instrument is either an ultrasonic flow meter or a coriolis or vortex shredding meter.

3. An apparatus as described in claim 2 including a container having a processor and the program.

4. An apparatus as described in claim 2 wherein the flow instrument includes the program.

5. An apparatus as described in claim 2 comprising a flow computer wherein the flow computer includes the program.

6. An apparatus as described in claim 2 wherein the program includes a filter time constant which reduces the number of proving runs required to establish a meter factor within a specified accuracy.

7. An apparatus as described in claim 2 wherein the program is configured to detect flow rate changes prior to or during a proving run, which flow rate change would result in an unacceptable error in the meter factor determined by the proving run, whether or not the effect of the flow rate change is accounted in the meter factor determination.

8. An apparatus as described in claim 2 wherein the program calculates the error produced by a flow rate change, taking into account signal processing, including data filtering, employed by the flow instrument that measures the flow rate.

9. An apparatus as described in claim 2 wherein the program corrects the meter factor obtained by a proving run during which flow rate changes by an amount that, without correction, would lead to an unacceptable error in the meter factor, such that the corrected meter factor has essentially no error.

10. An apparatus as described in claim 2 wherein the program corrects error from a signal indicating a position of the upstream prover detection switch, a signal indicating the position of the downstream prover detection switch, a signal equal to flow rate as measured and filtered by the flow instrument to be proved, synchronized with the actuation of the upstream prover detection switch, a signal equal to flow rate as measured and filtered by the flow instrument to be proved, synchronized with the actuation of the downstream prover detection switch, an input equal to a value of a pulse train frequency/measured flow constant of the flow instrument to be calibrated, and an input equal to the value of a time and a constant of a data filter employed by the flow instrument being proved.

11. An apparatus as described in claim 2 wherein the program corrects error from a signal indicating the position of the upstream prover detection switch, a signal indicating a position of the downstream prover detection switch, an input equal to instantaneous pulse train frequencies synchronized with actuations of the upstream and downstream prover detection switches, an input equal to the value of a pulse train frequency/measured flow constant of the flow instrument to be calibrated, and an input equal to the value of a time and a constant of a data filter employed by the flow instrument being proved.

12. An apparatus as described in claim 2 wherein the program includes an algorithm as follows:

N_mc=N_m+[∂

f/∂

Q×

(Q_b−

Q_a)×

τ

];

Here

N_mc is the number of meter pulses produced during a proving run corrected for the filtering used by an ultrasonic or other meter;

N_m is the integer number of pulses measured during the proving run, as previously defined;

∂

f/∂

Q is a pulse frequency/flow rate constant employed by a meter;

Q_b is flow rate measured by a meter at the instant the downstream prover detection switch 18 is actuated;

Q_a is flow rate measured by a meter at the instant the upstream prover detection switch 16 is actuated;

τ

is a time constant of a single pole low pass filter used to smooth an instantaneous flowmeter output.

13. An apparatus as described in claim 2 including a memory containing the program.

14. A computer program embodied on a computer readable medium whose contents causes a processor to increase accuracy of meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer comprising the computer implemented steps of:

receiving signals from the upstream and downstream prover detection switches and the flow instrument having a time constant; and

correcting errors in a meter factor of the flow instrument measured in a proving run produced by flow changes in a proving run.

15. A method for increasing accuracy of meter factors of a flow instrument in conjunction with a prover having upstream and downstream prover detection switches and a flow computer comprising the steps of:

activating a processor; and

correcting errors in a meter factor of a flow instrument having a time constant measured in a proving run produced by flow changes in a proving run by implementing a computer program in a processor.

16. A method as described in claim 15 wherein the correcting errors step includes the step of correcting errors in the meter factor of either an ultrasonic flow meter or a coriolis or vortex shredding meter.

17. A method as described in claim 16 wherein the activating step includes the step of activating the processor in a container.

18. A method as described in claim 16 wherein the activating step includes the step of activating the processor in the flow instrument.

19. A method as described in claim 16 wherein the activating step includes the step of activating the processor in a flow computer.

20. A method as described in claim 16 wherein the correcting step includes the step of correcting errors with the computer program using a filter time constant which reduces the number of proving runs required to establish a meter factor within a specified accuracy.

21. A method as described in claim 16 wherein the correcting step includes the step of correcting errors with the computer program that detects flow rate changes prior to or during a proving run, which flow rate change would result in an unacceptable error in a meter factor determined by a proving run, whether or not the effect of a flow rate change is accounted in a meter factor determination.

22. A method as described in claim 16 wherein the correcting step includes the step of correcting errors with the computer program that calculates the error produced by a flow rate change, taking into account signal processing, including data filtering, employed by the flow instrument that measures flow rate.

23. A method as described in claim 16 wherein the correcting step includes the step of correcting errors with the computer program that corrects a meter factor obtained by a proving run during which the flow rate changes by an amount that, without correction, would lead to an unacceptable error in a meter factor, such that a corrected meter factor has essentially no error.

24. A method as described in claim 16 including the steps of receiving a signal indicating a position of the upstream prover detection switch, receiving by the processor a signal indicating the position of the downstream prover detection switch, receiving by the processor a signal equal to flow rate as measured and filtered by a meter to be proved, synchronized with an actuation of the upstream prover detection switch, receiving by the processor a signal equal to the flow rate as measured and filtered by a meter to be proved, synchronized with the actuation of the downstream prover detection switch, receiving by the processor an input equal to the value of a pulse train frequency/measured flow constant of a meter to be calibrated, and receiving by the processor an input equal to the value of a time and a constant of a data filter employed by a meter being proved.

25. A method as described in claim 16 wherein the program employs an algorithm as follows:

N_mc=N_m+[∂

f/∂

Q×

(Q_b−

Q_a)×

τ

];

Here

N_mc is the number of meter pulses produced during a proving run corrected for the filtering used by an ultrasonic or other meter;

N_m is the integer number of pulses measured during the proving run, as previously defined;

∂

f/∂

Q is a pulse frequency/flow rate constant employed by a meter;

Q_b is flow rate measured by a meter at the instant the downstream prover detection switch 18 is actuated;

Q_a is flow rate measured by a meter at the instant the upstream prover detection switch 16 is actuated;

τ

is a time constant of a single pole low pass filter used to smooth an instantaneous flowmeter output.