Surface relief grating image machining process and product

• US 7,367,759 B2
• Filed: 12/07/2004
• Issued: 05/06/2008
• Est. Priority Date: 12/07/2004
• Status: Expired due to Fees

• Current Assignee: Andy G Kozlowski
• Original Assignee: A.M. Precision Machining, Inc.
• Inventors: Kozlowski, Andy G.
• Primary Examiner(s): Carter; Monica
• Assistant Examiner(s): GATES, ERIC ANDREW
• Application Number:
  US11/005,230
• Publication Number:
  US 20060117548A1
• Time in Patent Office: 1,246 Days
• Field of Search: 295/57, 409131-132, 264138-139, 359/3, 359/27, 359 32- 33, 359/35, 359/566, 359/567, 359/574
• US Class Current: 409/132
• CPC Class Codes: B23C 3/00 Milling particular work; Special milling operations; Machines therefor milling gear-teeth B23F, heat assisted machining B23P25/00
• CPC Class Codes: B44B 3/009 using a computer control means
• CPC Class Codes: B44B 3/02 wherein plane surfaces are worked
• CPC Class Codes: Y10T 29/49995 Shaping one-piece blank by removing material
• CPC Class Codes: Y10T 409/303808 including infeeding

Abstract

A surface relief grating (SRG) image machining process and/or product. For the SRG image machining process a material and a cutting tool are provided. The material is contacted by the cutting tool to a predetermined depth. The cutting tool is rotated to cut the material at a predetermined rotational speed. The cutting tool is moved to cut the material at a predetermined travel speed. A SRG image effect is produced in the material through the contacting, rotating, and moving steps. A product with a SRG image effect has a surface with rotational cuts effected therein to create the SRG image effect. The SRG image has an effect based on a rotational speed of a cutting tool effecting the cuts, a travel speed of a cutting tool effecting the cuts, and a depth of the cuts. A light source can be used to emit light on the surface of the product.

Claims

1. A machining process for creating a surface relief grating that results in a corresponding three-dimensional image effect offset from a material surface, said machining process comprising the steps of:

providing a material;

providing a cutting tool;

contacting the material with the cutting tool to a predetermined depth;

rotating the cutting tool to cut the material at a predetermined rotational speed;

moving the cutting tool at a predetermined travel speed along a travel path to cut an array of substantially circular, overlapping grooves in the material which are centered on the travel path, wherein adjacent arc lengths of the array of substantially circular grooves are substantially parallel and separated by a small gap; and

producing the surface relief grating that causes the three-dimensional image effect in the material when exposed to a light source through the contacting, rotating, and moving steps.

2. The process according to claim 1, wherein the step of providing a material further comprises providing a metal material.

3. The process according to claim 2, wherein the step of providing a metal material further comprises selecting the material from the group consisting of aluminum, copper, brass, titanium, magnesium, steel, ferrous metal, non-ferrous metal, and combinations thereof.

4. The process according to claim 1, wherein the step of providing a material further comprises selecting the material from the group consisting of wood, plastic, acrylic, and combinations thereof.

5. The process according to claim 1, wherein the step of providing a cutting tool further comprises providing a cutting tool in the form of an end mill.

6. The process according to claim 5, wherein the step of providing a cutting tool further comprises providing the end mill with at least one flute.

7. The process according to claim 1, wherein the step of providing a cutting tool further comprises providing a cutting tool in the form of an engraving tool.

8. A product having a surface relief grating machined therein that causes a three-dimensional image effect, wherein the product is produced according to the process of claim 1.

9. The product according to claim 8, wherein the surface relief grating is machined on a metal material.

10. The product according to claim 9, wherein the metal material is selected from the group consisting of aluminum, copper, brass, titanium, magnesium, steel, ferrous metal, nonferrous metal, and combinations thereof.

11. The method of claim 1, further comprising

providing a light source;

and

emitting light for illuminating surface relief grating in the material.

12. The process according to claim 11, wherein the step of providing a light source and emitting light on the produced image further comprises providing the light source as an incandescent source.

13. The process according to claim 11, wherein the step of providing a light source and emitting light on the produced image further comprises selecting the light source from the group consisting of a candle-luminescent source, a cathode luminescent source, an electro-luminescent source, a fluorescent source, a halogen light source, a laser, a light emitting diode, a phosphorescence source, a photo-luminescent source, a pyro-luminescent source, a crystallo-luminescent source, a galvano-luminescent source, a kine-luminescent source, a radioluminescent source, a sonoluminescent source, a thermo-luminescent source, a triboluminescent source, or combinations thereof.

14. A manufacture produced according to the process of claim 1, wherein the material with comprises a reflective machineable surface and defines the array of substantially circular, overlapping grooves, arranged serially and extending centered along the travel path, and wherein arc lengths of adjacent grooves are parallel and are separated by substantially the same distance to form the surface relief grating that causes the three-dimensional image effect to appear within the material when exposed to a light source.

15. The manufacture of claim 14, wherein the array of grooves is arranged in one or more of an alphabetic pattern, a numeric pattern, or a geometric pattern.

16. The manufacture of claim 14, wherein the array of substantially circular, overlapping grooves further comprises a planar coil-shape of slightly oblique, continuous loops across the surface of the material.

17. The manufacture of claim 14, wherein the three-dimensional image effect has an apparent depth below the surface of the material.

18. A sign configured produced according to process of claim 1, wherein the material comprises a reflective machineable surface and defines the array of substantially circular, overlapping groves, arranged serially and extending centered along the travel path, and wherein arc lengths of adjacent grooves are parallel and are separated by substantially the same distance to form the surface relief grating that causes the three-dimensional image effect to appear within the material when exposed to a light source.

19. The sign configuration of claim 18, wherein the array of grooves is arranged in one or more of an alphabetic pattern, a numeric pattern, or a geometric pattern.

20. The sign configuration of claim 18, wherein the array of substantially circular, overlapping grooves further comprises a planar coil-shape of slightly oblique, continuous loops across the surface of the material.

21. The sign configuration of claim 18, wherein the light sources is one or more of a light emitting diode, a halogen light, or a laser.

22. The sign configuration of claim 18, wherein the three-dimensional image effect has an apparent depth below the surface of the material.