Portable oxygen concentrator

• US 7,368,005 B2
• Filed: 04/05/2005
• Issued: 05/06/2008
• Est. Priority Date: 04/05/2005
• Status: Active Grant

• Current Assignee: Philips RS North America LLC (Koninklijke Philips N.V.)
• Original Assignee: Respironics Oxytec, Inc. (Koninklijke Philips N.V.)
• Inventors: Bliss, Peter L., Halperin, Scott Cameron, Atlas, Charles R. Jr.
• Primary Examiner(s): LAWRENCE JR, FRANK M
• Application Number:
  US11/099,722
• Publication Number:
  US 20060230939A1
• Time in Patent Office: 1,127 Days
• Field of Search: 961/21, 961/15, 961/14, 95/96, 951/30, 95/19, 128/204.18, 128/204.21, 128/205.12, 128/205.24, 128/204.26
• US Class Current: 96/121
• CPC Class Codes: B01D 2253/108 Zeolites
• CPC Class Codes: B01D 2256/12 Oxygen
• CPC Class Codes: B01D 2257/102 Nitrogen
• CPC Class Codes: B01D 2257/80 Water
• CPC Class Codes: B01D 2259/40003 Methods relating to valve switching
• CPC Class Codes: B01D 2259/40009 using sensors or gas analysers
• CPC Class Codes: B01D 2259/402 using two beds
• CPC Class Codes: B01D 2259/4146 Contiguous multilayered adsorbents
• CPC Class Codes: B01D 2259/4533 for medical purposes
• CPC Class Codes: B01D 2259/4541 for portable use, e.g. gas masks
• CPC Class Codes: B01D 53/0415 Beds in cartridges
• CPC Class Codes: B01D 53/0446 Means for feeding or distributing gases
• CPC Class Codes: B01D 53/053 with storage or buffer vessel

Abstract

A portable oxygen concentrator includes a pair of sieve beds having first and second ends, a compressor for delivering air to the first ends of the sieve beds, a reservoir communicating with the second ends of the sieve beds, and an air manifold attached to the first ends of the sieve beds. The air manifold includes passages therein communicating with the compressor and the first ends of the sieve beds. A set of valves is coupled to the air manifold, and a controller is coupled to the valves for selectively opening and closing the valves to alternately charge and purge the sieve beds to deliver concentrated oxygen into the reservoir. An oxygen delivery manifold communicates with the second ends of the sieve beds for delivering oxygen from the reservoir to a user. Pressure sensors may be provided in the reservoir and/or delivery line for controlling operation of the controller.

Claims

1. A portable oxygen concentrator, comprising:

a plurality of sieve beds adapted to absorb nitrogen from air delivered into the plurality of sieve beds, wherein each sieve bed in the plurality of sieve beds comprising air inlet/outlet end and an oxygen inlet/outlet end;

a reservoir in fluid communication with the oxygen inlet/outlet ends of the plurality of sieve beds to store oxygen from the plurality of sieve beds;

a compressor adapted to deliver air to the air inlet/outlet ends of the plurality of sieve beds;

an air manifold defining a plurality of passages therein communicating with the compressor and the air inlet/outlet ends of the plurality of sieve beds, wherein the air manifold defines an external wall of a housing for the portable oxygen concentrator, and wherein the compressor is mounted directly on the air manifold;

a set of valves coupled to the air manifold; and

a controller coupled to the valves and adapted to selectively open and close the valves to alternately charge the plurality of sieve beds by delivering compressed air into the plurality of sieve beds through the passages in the air manifold to cause oxygen to exit from the oxygen inlet/outlet ends into the reservoir and purge the plurality of sieve beds by evacuating pressurized nitrogen from the plurality of sieve beds through passages in the air manifold.

2. The portable oxygen concentrator of claim 1, wherein the air manifold comprises a manifold base defining a plurality of channels therein and a manifold cap substantially enclosing the channels to further define the plurality of passages.

3. The portable oxygen concentrator of claim 1, wherein the set of valves comprises a plurality of valves operatively coupled to the air manifold such that each of the valves communicates with the air manifold to allow or prevent a flow of gas between respective passages within the air manifold.

4. The portable oxygen concentrator of claim 1, wherein the compressor comprises a plurality of heads adapted to cyclically generate compressed air, and wherein outlets of the plurality of heads communicate with respective passages within the air manifold.

5. The portable oxygen concentrator of claim 1, wherein the air manifold comprises connectors adapted to engage the air inlet/outlet ends of the plurality of sieve beds such that the air inlet/outlet ends of the plurality of sieve beds communicate directly with respective passages within the air manifold.

6. The portable oxygen concentrator of claim 1, wherein the air manifold comprises an annular recess shaped to receive the air inlet/outlet ends of the plurality of sieve beds therein.

7. The portable oxygen concentrator of claim 1, wherein the air inlet/outlet ends of the plurality of sieve beds are bonded to the air manifold.

8. The portable oxygen concentrator of claim 1, wherein the reservoir is bonded to the air manifold.

9. The portable oxygen concentrator of claim 1, further comprising a cap operatively coupled to the oxygen inlet/outlet ends of the plurality of sieve beds to substantially enclose the oxygen inlet/outlet ends of the plurality of sieve beds, the cap comprising openings therein communicating between the plurality of sieve beds and the reservoir.

10. The portable oxygen concentrator of claim 9, further comprising check valves adapted to prevent oxygen within the reservoir from flowing into the plurality of sieve beds.

11. The portable oxygen concentrator of claim 9, wherein the cap is bonded to the oxygen inlet/outlet ends of the plurality of sieve beds.

12. The portable oxygen concentrator of claim 1, wherein the air manifold comprises a substantially planar section including the plurality of passages therein.

13. The portable oxygen concentrator of claim 1, wherein the air manifold comprises a unitary molded plastic element.

14. The portable oxygen concentrator of claim 1, further comprising a purge orifice adapted to communicate substantially continuously between the oxygen inlet/outlet ends of the plurality of sieve beds, and wherein the purge orifice is sized so as to deliver a predetermined volumetric flow of oxygen between the plurality of sieve beds.

28. The portable oxygen concentrator of claim 1, further comprising a case substantially enclosing the housing.

29. The portable oxygen concentrator of claim 1, wherein the set of valves is mounted directly on the air manifold.

15. A portable oxygen concentrator, comprising:

a plurality of sieve beds adapted to absorb nitrogen from air delivered into the plurality of sieve beds, and wherein each sieve bed in the plurality of the sieve beds includes an air inlet/outlet end and an oxygen inlet/outlet end;

a reservoir communicating with the oxygen inlet/outlet ends of the sieve beds for storing oxygen exiting from the oxygen inlet/outlet ends of the sieve beds;

a compressor adapted to deliver air to the air inlet/outlet ends of the plurality of sieve beds;

an air manifold operatively coupled to the air inlet/outlet ends of the plurality of sieve beds, wherein the air manifold includes a plurality of passages therein communicating with the compressor and the air inlet/outlet ends of the plurality of sieve beds, wherein the air manifold defines an exterior wall of a housing for the portable oxygen concentrator, wherein the compressor is mounted directly on the air manifold;

a set of valves operatively coupled to the air manifold;

a controller operatively coupled to the valves and adapted to selectively open and close the valves to alternately charge the plurality of sieve beds by delivering compressed air into the plurality of sieve beds through the passages in the air manifold to cause oxygen to exit from the oxygen inlet/outlet ends into the reservoir, and purge the plurality of sieve beds by evacuating pressurized nitrogen from the plurality of sieve beds through passages in the air manifold; and

an oxygen delivery manifold operatively coupled to the oxygen inlet/outlet ends of the plurality of sieve beds, wherein the oxygen delivery manifold includes a passage therein communicating with the reservoir to deliver oxygen from the reservoir to a user.

16. The portable oxygen concentrator of claim 15, further comprising a side wall extending between the air manifold and the oxygen delivery manifold, whereby the sieve beds, the air manifold, the oxygen delivery manifold, and the side wall provide a structural frame for the portable oxygen concentrator.

17. The portable oxygen concentrator of claim 16, wherein the reservoir is operatively coupled between the air manifold and the oxygen delivery manifold to further provide the structural frame.

18. The portable oxygen concentrator of claim 16, wherein the structural frame comprises at least one open side.

19. The portable oxygen concentrator of claim 16, further comprising a case substantially enclosing the structural frame.

20. The portable oxygen concentrator of claim 15, wherein the air manifold and the oxygen delivery manifold comprise plastic.

21. The portable oxygen concentrator of claim 15, wherein the at least one reservoir comprises a reservoir nested at least partially between the plurality of sieve beds.

22. The portable oxygen concentrator of claim 21, wherein the reservoir nested at least partially between the plurality of sieve beds has a generally hourglass shape that corresponds at least partially to an outer wall of the plurality of sieve beds.

23. The portable oxygen concentrator of claim 15, further comprising an oxygen sensor operatively coupled to the oxygen delivery manifold and adapted to communicate with the passage therein.

24. The portable oxygen concentrator of claim 15, further comprising a delivery valve operatively coupled to the oxygen delivery manifold and adapted to communicate with the passage therein.

25. The portable oxygen concentrator of claim 15, further comprising a pressure sensor operatively coupled to the oxygen delivery manifold and adapted to communicate with the passage therein.

30. The portable oxygen concentrator of claim 15, further comprising a case substantially enclosing the housing.

26. A portable oxygen concentrator, comprising:

a pair of sieve beds, each comprising an air inlet/outlet end and an oxygen inlet/outlet end;

a reservoir nested at least partially between the pair of sieve beds, wherein the reservoir is adapted to communicate with the oxygen inlet/outlet ends of the pair of sieve beds;

a compressor adapted to delivery air to the air inlet/outlet ends of the pair of sieve beds;

an air manifold defining a plurality of passages therein to communicate the compressor and the air inlet/outlet ends of the pair of sieve beds, wherein the air manifold defines an exterior wall of a housing for the portable oxygen concentrator, and wherein the compressor is mounted directly on the air manifold;

a set of valves coupled to the air manifold; and

a controller coupled to the valves and adapted to selectively open and close the valves to alternately charge and purge the sieve beds to deliver concentrated oxygen into the reservoir.

27. The oxygen concentrator of claim 26, wherein the reservoir has a generally hourglass shape that corresponds at least partially to an outer wall of the pair of sieve beds.

31. The portable oxygen concentrator of claim 26, further comprising a case substantially enclosing the housing.

32. A portable oxygen concentrator, comprising:

a plurality of sieve beds adapted to absorb nitrogen from air delivered into the plurality of sieve beds, wherein each sieve bed in the plurality of sieve beds comprising air inlet/outlet end and an oxygen inlet/outlet end;

a reservoir in fluid communication with the oxygen inlet/outlet ends of the plurality of sieve beds to store oxygen from the plurality of sieve beds;

a compressor adapted to deliver air to the air inlet/outlet ends of the plurality of sieve beds;

an air manifold defining a plurality of passages therein communicating with the compressor and the air inlet/outlet ends of the plurality of sieve beds, and wherein the compressor is mounted directly on the air manifold;

a set of valves coupled to the air manifold; and

a controller coupled to the valves and adapted to selectively open and close the valves to alternately charge the plurality of sieve beds by delivering compressed air into the plurality of sieve beds through the passages in the air manifold to cause oxygen to exit from the oxygen inlet/outlet ends into the reservoir and purge the plurality of sieve beds by evacuating pressurized nitrogen from the plurality of sieve beds through passages in the air manifold.

33. The portable oxygen concentrator of claim 32, further comprising a case substantially enclosing the sieve beds, the reservoir, the compressor, the air manifold, the valves and the controller.

34. The portable oxygen concentrator of claim 32, wherein the set of valves is mounted directly on the air manifold.