Illuminated dental examination instrument

• US 7,371,066 B2
• Filed: 09/15/2004
• Issued: 05/13/2008
• Est. Priority Date: 09/15/2004
• Status: Expired due to Fees

• Current Assignee: Integra York PA, Inc. (Integra LifeSciences Holdings Corporation)
• Original Assignee: Miltex, Inc.
• Inventors: Wojnowicz, Catherine R., Perkins, Jeffrey J., Connelly, Jack L., Schwager, Bruce H., Lia, Raymond A., McMahon, Michael T., Tamburrino, Richard A., Leseberg, Roger W., Yang, Dongmin
• Primary Examiner(s): Lewis; Ralph A.
• Application Number:
  US10/941,530
• Publication Number:
  US 20060057536A1
• Time in Patent Office: 1,336 Days
• Field of Search: 433/29, 433 30- 31, 362/109, 362/138, 362/800
• US Class Current: 433/30
• CPC Class Codes: A61B 1/00105 characterised by modular construction
• CPC Class Codes: A61B 1/0669 at proximal end of an endoscope
• CPC Class Codes: A61B 1/0684 using light emitting diodes [LED]
• CPC Class Codes: A61B 1/247 with means for viewing areas outside the direct line of sight, e.g. dentists' mirrors

Abstract

An intraoral dental instrument includes an elongate handle or body and a mirror that is releasably attachable to a distal end thereof. An LED housing disposed in the handle proximate a light entrance surface of the mirror includes a housing body sized to retain at least one LED and a reflector attached to a distal end of the housing body. The reflector has an inwardly tapered cavity covering a LED lens envelope for focusing illumination from the at least one LED onto a portion of the light entrance surface of the mirror.

Claims

1. An illumination assembly for an intraoral dental examination instrument, said illumination assembly comprising:

a compact housing having an interior that retains at least one LED;

a heat sick disposed in the interior of said housing;

an electrical contact at a proximal end of said housing, to enable electrical coupling of said at least one retained LED with a power supply of said examination instrument;

at least one circuit board disposed in said interior of said housing in relation to said at least one retained LED; and

a protective reflector cap attached to a distal end of said housing, said reflector cap having a through opening and further including an interior surface that surrounds a lens envelope of said at least one LED so as to focus light from said at least one LED onto an attached transmissive mirror and protects said at least one LED from damage, said interior surface tapering inwardly from a first diameter adjacent said at least one LED to a second diameter at said through opening, said second diameter being smaller than said first diameter, said illumination assembly being entirely contained within said compact housing, wherein said housing is solely and selectively insertable into and removable from the interior of said examination instrument without having to remove any other components from the interior of said instrument,

wherein said at least one circuit board includes an opening for receiving a projecting portion of said heat sink.

2. An illumination assembly as recited in claim 1, wherein said inwardly tapered interior surface of said reflector cap permits light rays from said at least one retained LED to be substantially focused onto a light guide.

3. An illumination assembly as recited in claim 1, wherein said power comprises at least one battery contained within said instrument.

4. An intraoral dental examination instrument comprising:

an elongated handle;

a mirror disposed in relation to a distal end of said elongated handle; and

entrance surface of said mirror, said illumination assembly including a housing having an interior sized to retain at least one LED, a heat sink, and at least one circuit board disposed in relation to said heat sink, said illumination assembly further including a reflector cap attached to a distal end of said housing, said reflector cap having a through opening and further including an inwardly tapered interior surface, said inwardly tapered interior surface surrounding a LED lens envelope to permit illumination from said at least one LED to be focused onto said light entrance surface of said mirror and for covering and protecting said at least one LED to protect said at least one LED from damage if said housing is dropped, wherein said illumination assembly, that is entirely contained within said housing, is solely and releasably removable from an insertable within said handle, said housing being removable without having to remove any other components from said handle to permit easy insertion and removal therefrom.

5. An instrument as recited in claim 4, including a self-contained power supply disposed within said handle and means for electrically coupling said power supply to said at least one retained LED within said housing.

6. An instrument as recited in claim 5, wherein said mirror is releasably attachable to said handle.

7. An instrument as recited in claim 4, wherein said handle is autoclavable.

8. An instrument as recited in claim 7, wherein said at least one circuit board includes an opening sized for receiving a projection portion of said heat sink.

9. An instrument as recited in claim 4, wherein said handle is autoclavable.

10. An instrument as recited in claim 4, wherein said electrically coupling means includes a switch assembly for selectively energizing said at least one LED.

11. An instrument as recited in claim 10, wherein said switch assembly includes a retractable plunger movable between a first and a second position for selectively creating electrical contact between the at least one contained battery and said at least one retained LED.

12. An instrument as recited in claim 11, including means for biasing said retractable plunger in each of said first and second positions.

13. An instrument as recited in claim 10, wherein said switch assembly is enabled by rotation of a front end cap of said instrument relative to said handle, said at least one battery and said illumination assembly being caused to move unitarily in relation to a spring biased contact when said front end cap is rotated.

14. An instrument as recited in claim 13, including a detent mechanism for detecting by a user when said switch assembly has been enabled to one of an OFF position and an ON position.

15. A cordless intraoral dental examination instrument comprising:

an elongated handle;

at least one battery for powering said instrument, said at least one battery being contained in said handle;

a mirror disposed in relation to a distal end of said handle; and

an illumination cartridge disposed in said handle proximate a light entrance surface of said mirror, said illumination cartridge including a housing sized to retain at least one LED, at least one circuit board connected to said at least one LED, and means for selectively energizing said at least one LED wherein said of said at least one battery and said illumination cartridge are centered and retained within an internal sleeve member disposed within said elongated handle, said interval sleeve member including a plurality of longitudinal slots, at least one said slots being sized to retain a conductive strip member having one end in contact with said illumination cartridge and an opposite end disposed in relation in relation to said at least one battery.

16. An instrument as recited in claim 15, wherein said selective interconnecting means includes a switch assembly, said switch assembly including a movable component that permits engagement of said conductive strip member with said battery for energizing said at least one LED.

17. An instrument as recited in claim 16, wherein said switch assembly includes a retractable plunger movable between a first position and a second position.

18. An instrument as recited in claim 17, wherein said retratable plunger is disposed at a proximal end of said handle.

19. An instrument as recited in claim 16, wherein said movable component is a front end cap that is rotatably connected to said handle to cause movement of said cartridge and said at least one battery unitarily against a spring-biased contact wherein engagement of said battery with said spring-biased contact completes electrical contact with said conductive strip member.

20. An instrument as recited in claim 17, including a detent mechanism for indicating to a user when said LED is one of an OFF position and an ON position.

21. An instrument as recited in claim 15, wherein said illumination cartridge is releasably removable from said handle.

22. An instrument as recited in claim 21, wherein said illumination cartridge includes a reflector cap portion disposed at a distal end thereof, said reflector cap portion including a through opening and a inwardly tapering interior surface that surrounds the lens envelope of said at least one LED so as to substantially focus the light rays emitted by said at least one LED and protect the at least one LED from damage when said cartridge is removed from said instrument.