Method and instrumentation for the preparation and transplantation of osteochondral allografts

• US 7,371,260 B2
• Filed: 10/26/2005
• Issued: 05/13/2008
• Est. Priority Date: 10/26/2005
• Status: Expired due to Fees

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Malinin, Theodore I.
• Primary Examiner(s): McDermott; Corrine
• Assistant Examiner(s): Blanco; Javier G.
• Application Number:
  US11/259,749
• Publication Number:
  US 20070093896A1
• Time in Patent Office: 930 Days
• Field of Search: 623/14.12, 623/23.6, 623/23.61, 623/23.62, 623/23.63, 623/908, 623/919, 623/923, 600/567, 606/86, 606/87, 606/96, 606/80
• US Class Current: 623/14.12
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/282 Jaws
• CPC Class Codes: A61B 2017/2837 with a locking ratchet
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2/4644 Preparation of bone graft, bone plugs or bone dowels, e.g. grinding or milling bone material bone material A61F2/28; disintegrating or milling devices B02C
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/30113 circular
• CPC Class Codes: A61F 2002/30153 rectangular
• CPC Class Codes: A61F 2002/30156 triangular
• CPC Class Codes: A61F 2002/3021 frustoconical
• CPC Class Codes: A61F 2002/30233 Stepped cylinders, i.e. having discrete diameter changes
• CPC Class Codes: A61F 2002/30273 pyramidal
• CPC Class Codes: A61F 2002/30275 : tetrahedral, i.e. having a triangular basis
• CPC Class Codes: A61F 2002/30299 : umbrella-shaped or mushroom-shaped
• CPC Class Codes: A61F 2002/30764 : Cartilage harvest sites
• CPC Class Codes: A61F 2002/30772 : Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30971 : Laminates, i.e. layered products
• CPC Class Codes: A61F 2002/4649 : Bone graft or bone dowel harvest sites
• CPC Class Codes: A61F 2002/4681 : by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2230/0006 : circular
• CPC Class Codes: A61F 2230/0019 : rectangular
• CPC Class Codes: A61F 2230/0023 : triangular
• CPC Class Codes: A61F 2230/0067 : conical
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2230/0086 : Pyramidal, tetrahedral, or wedge-shaped
• CPC Class Codes: A61F 2230/0089 : tetrahedral, i.e. having a triangular basis
• CPC Class Codes: A61F 2230/0093 : Umbrella-shaped, e.g. mushroom-shaped

Abstract

Provided are procedures and instruments for preparing and transplanting osteochondral allograft plugs to a host bone to repair an articular cartilage defect. An allograft bone plug having a cartilage plate and cancellous bone tissue attached thereto is removed from a donor bone. The allograft plug is further shaped by removing or cutting away cancellous bone tissue to form a cancellous stalk extending from the cartilage plate. The formed cancellous stalk can have any suitable shape including cylindrical, conical, and rectilinear. At the recipient site of the host bone, a cutout is formed corresponding in shape to the allograft plug. The allograft plug is inserted into the cutout such that the cancellous stalk is retained in the host bone and the cartilage plate aligns with the condyle surface of the host bone. Aspects of the invention may also be applicable to preparing and transplanting osteochondral autograft plugs.

Claims

1. A method of preparing an osteochondral allograft, the method comprising:

(i) removing from a donor site an allograft plug having a cartilage plate and cancellous bone tissue extending therefrom comprising;

(a) attaching a guide plate to a donor bone at a location opposite the donor site, the guide plate having a first guide cylinder having a first bore and a second guide cylinder having a second bore, the second guide cylinder removably insertable into the first guide cylinder;

(b) inserting a first crown saw having a first diameter through the second bore and into the donor bone a first depth to a point proximate the cartilage plate of the donor site;

(c) removing the second guide cylinder from the first guide cylinder; and

(d) inserting a second crown saw having a second diameter, wherein the second diameter is different than the first diameter, through the first bore a distance beyond the first depth across the donor bone and through the cartilage plate of the donor site to detach a portion of bone tissue from the donor bone; and

(ii) shaping the allograft plug to remove cancellous bone tissue to form a cancellous stalk.

6. The method of claim 1 wherein inserting the second crown saw comprises inserting the second crown saw having a diameter that is greater than the first crown saw.

2. A method of preparing and transplanting an osteochondral allograft, the method comprising:

(i) removing from a donor site an allograft plug having a cartilage plate and cancellous bone tissue extending therefrom comprising;

(a) attaching a guide plate to a donor bone at a location opposite the donor site, the guide plate having a first guide cylinder having a first bore and a second guide cylinder having a second bore, the second guide cylinder removably insertable into the first guide cylinder;

(b) inserting a first crown saw having a first diameter through the second bore and into the donor bone a first depth to a point proximate the cartilage plate of the donor site;

(c) removing the second guide cylinder from the first guide cylinder; and

(d) inserting a second crown saw having a second diameter, wherein the second diameter is different than the first diameter, through the first bore a distance beyond the first depth across the donor bone and through the cartilage plate of the donor site to detach a portion of bone tissue from the donor bone;

(ii) shaping the allograft plug to remove cancellous bone tissue to form a cancellous stalk;

(iii) preparing a recipient site on a host bone including forming a cutout into the bone at a location corresponding to a cartilage defect, the shape of the cutout generally corresponding to the shape of the allograft plug; and

(iv) inserting the allograft plug into the cutout.

3. The method of claim 2, wherein preparing a recipient site comprises:

(v) providing a template having a guide aperture disposed there-through;

(vi) attaching the template to the host bone at a location corresponding to the cartilage defect;

(vii) inserting a guide pin through the guide aperture and into the host bone;

(viii) removing the template from the recipient site;

(ix) sliding onto the guide pin a cannulated drill bit, burr, or cutting disc; and

(x) cutting the drill bit, burr, or cutting disc into the host bone to form the cutout.

4. The method of claim 3, wherein the cannulated drill bit, burr, or cutting disc has a counterbore forming element at the proximal end and a cutting body extending from the counterbore forming element.

5. The method of claim 4, wherein the cutting body is cylindrical or conical.

7. A method of preparing an osteochondral allograft, the method comprising:

(i) removing from a donor site an allograft plug having a cartilage plate and cancellous bone tissue extending therefrom comprising;

(a) attaching a guide plate to a donor bone at a location opposite the donor site, the guide plate having a first guide cylinder having a first bore and a second guide cylinder having a second bore, the second guide cylinder removably insertable into the first guide cylinder;

(b) inserting a first crown saw having a first diameter through the second bore and into the donor bone creating a first cylindrical bone portion from the donor bone within a perimeter of the first crown saw;

(c) removing the second guide cylinder from the first guide cylinder; and

(d) inserting a second crown saw having a second diameter, wherein the second diameter is different than the first diameter, through the first bore across the donor bone and through the cartilage plate of the donor site to detach a portion of bone tissue from the donor bone, wherein inserting the second crown saw creates a second cylindrical bone portion from the donor bone within a perimeter of the second crown saw; and

(ii) shaping the allograft plug to remove cancellous bone tissue to form a cancellous stalk.

8. The method of claim 7 wherein inserting the first crown saw comprises inserting the first crown saw into the donor bone a first depth to a point proximate the cartilage plate of the donor site and wherein inserting the second crown saw comprises inserting the second crown saw a distance beyond the first depth across the donor bone and through the cartilage plate of the donor site to detach a portion of bone tissue from the donor bone.

9. The method of claim 7 wherein inserting the second crown saw includes inserting the second crown saw having a larger diameter than the first crown saw.

10. A method of transplanting an osteochondral allograft, the method comprising:

(a) attaching a guide plate to donor bone at a location opposite a donor site, the guide plate having a first guide cylinder having a first bore and a second guide cylinder having a second bore, the second guide cylinder removably insertable into the first guide cylinder;

(b) cutting partially through a thickness of donor bone a first depth to a point proximate a cartilage plate of the donor site with a first crown saw along a cutting axis, the first crown saw having a first perimeter, wherein donor bone occupying a space within the first perimeter of the first crown saw is uncut;

(c) removing the second guide cylinder from the first guide cylinder;

(d) cutting entirely through the thickness of the donor bone through the first bore a distance beyond the first depth across the donor bone and through the cartilage plate of the donor site with a second crown saw along the cutting axis, the second crown saw having a second perimeter, the second perimeter being different than the first perimeter, wherein donor bone occupying a space within the second perimeter of the second crown saw is uncut creating an allograft plug;

(e) preparing a recipient site on a host bone including forming a cutout into the bone at a location corresponding to a cartilage defect, the shape of the cutout generally corresponding to the shape of the allograft plug and including a first portion corresponding to the first perimeter and a second portion corresponding to the second perimeter; and

(f) inserting the allograft plug into the cutout.

11. The method of claim 10, wherein shaping the allograft plug further comprises trimming the length of the detached portion of bone tissue.

12. The method of claim 10, wherein inserting the first crown saw comprises inserting the first crown saw into the donor bone to a point 3 millimeters or less from the cartilage plate of the donor site.