Airbag module canister

• US 7,374,198 B2
• Filed: 03/28/2005
• Issued: 05/20/2008
• Est. Priority Date: 04/02/2004
• Status: Expired due to Fees

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Honermann, Bradley S., Tata, Joseph M., Vigeant, Peter L.
• Primary Examiner(s): Boehler; Anne Marie
• Assistant Examiner(s): BECK, KAREN JANE AMORES
• Application Number:
  US11/091,266
• Publication Number:
  US 20050218630A1
• Time in Patent Office: 1,149 Days
• Field of Search: 280/728.2, 280/732, 280/741
• US Class Current: 280/728.2
• CPC Class Codes: B60R 21/2171 specially adapted for elongated cylindrical or bottle-like inflators with a symmetry axis perpendicular to the main direction of bag deployment, e.g. extruded reaction canisters B60R21/2176 takes precedence

Abstract

An airbag module comprising an improved canister, retainer assembly and method of attaching the airbag module to the vehicle is disclosed. The canister includes snap-on end caps, which assemble onto the center section of the canister. A retention mechanism provides the snap-on capability, while a lap joint provides extra security to ensure the end caps remain on the center section during assembly and initiation of the inflator secured within the canister.

Claims

1. An airbag module for a vehicle, comprising:

an inflator;

an air bag having an opening that is fluidly coupled to the inflator;

a canister that is adapted to receive the inflator and the air bag, the canister comprising;

a center section, comprising;

end portions provided on opposing ends of the center section;

a cavity defined between the end portions;

a center interlock hole placed at each of the end portions;

end caps that are adapted to attach to corresponding end portions of the center section, the end caps comprising;

a plate portion that is adapted to couple to corresponding end portions of the center section to form a receptacle, the plate portion having a structure that receives and secures the inflator;

an edge that extends from the plate portion toward the center section to engage corresponding end portions that are provided on opposing ends of the center section;

an end cap interlock hole that is placed at each of the end caps to align with the associated center interlock hole placed at each of the end portions; and

a diffuser, comprising;

a retainer provided in the canister to define a space between the center section and end caps for receiving the inflator;

a flange provided along edges of the retainer that are proximate to the center section, wherein the flange is adapted to mechanically couple the air bag to the canister;

a plurality of studs provided in the flange to extend from the flange and to secure the retainer to the canister by penetrating through corresponding aligned ones of the center interlock hole and the end cap interlock hole, wherein the plurality of studs fasten the end caps and the center section to prevent disassociation of the end caps and the center section during inflation of the air bag; and

a diffuser cavity that is aligned with the opening of the air bag.

2. The airbag module of claim 1, wherein said center section and each said end cap includes a plurality of apertures defined therein for receiving the studs.

3. The airbag module of claim 1, wherein said inflator is substantially mounted within said cavity that is defined by said center section, each said end cap, and said retainer assembly and wherein each said end cap is interchangeable with another end cap to accommodate an inflator of a different length.

4. The airbag module of claim 1, further including a mounting member for attachment of the airbag module to the vehicle.

5. The airbag module of claim 4, wherein said center section has a recess defined therein for receiving said mounting member.

6. The airbag module of claim 5, wherein said mounting member has a stud for mounting the airbag module to the vehicle and wherein said center section has a stud-passing aperture through which said stud is passed for connection to the vehicle.

7. The airbag module of claim 5, wherein said mounting member includes two studs for mounting the airbag module to the vehicle and wherein said center section has two stud-passing apertures through which said studs are passed for connection to the vehicle.

8. The airbag module of claim 1, wherein said one of said center section or one of said end caps includes a tab and the other of said center section or said end caps includes a tab-receiving slot, each said end cap being fastened to said center section by the slotting of said tab into said tab-receiving slot.

9. The airbag module of claim 8, including a plurality of said tabs and a like plurality of said tab-receiving slots.

10. the airbag module according to claim 1, further comprising a cover that engages the canister to enclose the air bag within the canister.