Prosthetic foot with tunable performance

• US 7,374,578 B2
• Filed: 09/26/2002
• Issued: 05/20/2008
• Est. Priority Date: 03/30/2001
• Status: Expired due to Fees

• Current Assignee: BioQuest Prosthetics LLC
• Original Assignee: BioQuest Prosthetics LLC
• Inventors: Townsend, Barry W., Claudino, Byron Kent
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US10/529,220
• Publication Number:
  US 20050273179A1
• Time in Patent Office: 2,063 Days
• Field of Search: 623/27, 623/28, 623/38, 623 47- 56
• US Class Current: 623/52
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6628 Big toes
• CPC Class Codes: A61F 2002/6635 Metatarsals
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/665 Soles
• CPC Class Codes: A61F 2002/6685 S-shaped
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A prosthetic foot (70) incorporates a foot keel (71) and a calf shank (72) connected to the foot keel to form an ankle joint area of the prosthetic foot. The foot keel has forefoot and hindfoot portions and an upwardly arched midfoot portion extending between the forefoot and midfoot portions. The calf shank includes a downward convexly curved lower end in the form of a spiral which is adjustably attached at a portion thereof to the foot keel by way of a coupling element. The calf shank extends upward anteriorly from the spiral to an upstanding upper end thereof. The coupling element includes a stop of a predetermined size to limit dorsiflexion of the calf shank in gait. The calf shank creates an integrated ankle and calf shank with the foot keel which has a variable radii response outcome similar to the disclosed parabola shaped calf shank while being readily covered by a cosmetic covering for the foot, ankle and lower leg.

Claims

1. A prosthetic foot comprising:

a longitudinally extending foot keel having forefoot, midfoot and hindfoot portions;

a resilient calf shank secured to the foot keel at a lower end thereof and extending upwardly from the foot keel defining an integrated ankle joint area and the lower prosthetic part of a leg;

wherein the lower end of the calf shank is in the form of a spiral above the hindfoot portion of the foot keel, the calf shank extending substantially vertically upward anteriorly from the spiral to an upstanding upper end thereof.

2. The prosthetic foot according to claim 1, wherein the calf shank is secured to the foot keel by way of a coupling element.

3. The prosthetic foot according to claim 2, wherein the coupling element includes a stop to limit dorsiflexion of the upwardly extending calf shank in gait.

4. The prosthetic foot according to claim 1, wherein the calf shank is secured to the posterior of the foot keel and extends upwardly above the hindfoot portion and the posterior part of a midfoot portion of the foot keel.

5. The prosthetic foot according to claim 1, further comprising a cosmetic covering in the shape of a human foot and lower leg, the cosmetic covering being located over the foot keel and at least the lower end of the calf shank with the calf shank rising upwardly from the foot keel within the lower leg covering.

6. The prosthetic foot according to claim 1, further comprising an adjustable fastening arrangement securing the calf shank to the foot keel, the fastening arrangement permitting adjustment of the relationship of the foot keel and calf shank to tune the performance of the prosthetic foot.

7. The prosthetic foot according to claim 6, wherein the adjustable fostering arrangement includes at least one releasable fastener and a longitudinally extending opening in the foot keel through which the fastener extends to permit adjustment of the alignment of the calf shank and the foot keel in the longitudinal direction of the foot keel.

8. The prosthetic foot according to claim 1, wherein the calf shank has a radius of the curvature which increases progressively as the calf shank spirals outwardly and as the calf shank extends upwardly from its lower, spiral end.

9. A prosthetic foot comprising:

a longitudinally extending foot keel;

a calf shank secured to the foot keel at a lower end thereof and extending upwardly from the foot keel;

wherein the lower end of the calf shank is in the form of a spiral, the calf shank extending upwardly anteriorly from the spiral to an upstanding upper end thereof, wherein the calf shank is secured to the foot keel by way of a coupling element;

wherein a radially inner end of the spiral of the calf shank is fastened to the coupling element.

10. The prosthetic foot according to claim 9, wherein the calf shank lower end spirals around the radially inner end above the foot keel.

11. A prosthetic foot comprising:

a longitudinally extending foot keel;

a calf shank secured to the foot keel at a lower end thereof and extending upwardly from the foot keel;

wherein the lower end of the calf shank is in the form of a spiral, the calf shank extending upwardly anteriorly from the spiral to an upstanding upper end thereof, wherein the calf shank is secured to the foot keel by way of a coupling element, wherein the coupling element includes a stop to limit dorsiflexion of the upwardly extending calf shank in gait, wherein said stop includes at least one wedge shaped member secured to the coupling element anterior of the calf shank.

12. A prosthetic foot comprising:

a longitudinally extending foot keel;

a calf shank secured to the foot keel at a lower end thereof and extending upwardly from the foot keel;

wherein the lower end of the calf shank is in the form of a spiral, the calf shank extending upwardly anteriorly from the spiral to an upstanding upper end thereof, wherein the foot keel has an upward convexly curved dorsal surface of a midfoot portion of the foot keel facing the spiral lower end of the calf shank, radii of curvature of the spiral and the convexly curved dorsal surface of the foot keel affecting a dynamic response capability and motion outcome of the prosthetic foot in gait.

13. A prosthetic foot comprising:

a longitudinally extending, resilient foot keel having a forefoot portion at one end, a hindfoot portion at an opposite end and an upwardly arched midfoot portion extending between the forefoot and hindfoot portions;

a coupling element connected to the foot keel;

a resilient, upstanding calf shank having a lower end connected to the foot keel by way of the coupling element to form an ankle joint area of the foot, and extending upward to form a resilient lower prosthetic part of a leg to an upper end to connect with a supporting structure on an amputee'"'"'s leg;

wherein the lower end of the calf shank is in the form of a spiral above the hindfoot portion of the foot keel, the calf shank extending upwardly anteriorly from the spiral to the upper end thereof.

14. The prosthetic foot according to claim 13, wherein the coupling element includes a stop to limit dorsiflexion of the calf shank in gait.

15. The prosthetic foot according to claim 14, wherein the stop includes at least one wedge shaped member secured to the coupling element anterior of the calf shank.

16. The prosthetic foot according to claim 13, further comprising an adjustable fastening arrangement to permit adjustment of the alignment of the calf shank and the foot keel with respect to one another in the longitudinal direction of the foot keel for tuning the performance of the prosthetic foot.

17. The prosthetic foot according to claim 16, wherein the adjustable fastening arrangement includes at least one releasable fastener connecting the foot keel and the coupling element and a longitudinally extending opening in the foot keel through which the fastener extends to permit said adjustment of the alignment of the foot keel and the calf shank.

18. The prosthetic foot according to claim 13, wherein the spiral lower end of the calf shank has a radius of curvature which increases progressively as the calf shank spirals and as it extends upwardly from its spiral lower end.

19. The prosthetic foot according to claim 13, further comprising a cosmetic covering in the shape of a human foot and lower leg, the cosmetic covering being located over the foot keel and at least the lower end of the calf shank with the calf shank rising upwardly from the foot keel within the lower leg covering.

20. A calf shank for a prosthetic foot comprising:

an elongated, semi-rigid resilient member having one, lower end in the form of a spiral for attachment to a foot keel to form an ankle joint area of the prosthetic foot, and an opposite, substantially vertically oriented upstanding upper end for connection with a supporting structure on an amputee'"'"'s leg, the member extending substantially vertically upward anteriorly and curvilinearly with a progressively increasing radius of curvature from the spiral at the one, lower end toward said opposite, substantially vertically oriented upstanding upper end to form a resilient lower prosthetic part of a leg above the ankle joint area.

21. The calf shank according to claim 20, wherein the opposite end of the member includes an adapter secured thereto and an inverted pyramid-shaped attachment fitting mounted thereon.

22. A calf shank comprising:

an elongated, semi-rigid resilient member having one, lower end in the form of a spiral for attachment to a foot keel to form an ankle joint area of the prosthetic foot, and an opposite, upstanding upper end for connection with a supporting structure on an amputee'"'"'s leg, the member extending upward anteriorly and curvilinearly with a progressively increasing radius of curvature from the spiral at the one, lower end towards said opposite, upstanding upper end, wherein a radially inner end of the spiral at said one end of the member includes a fastener for fastening the calf shank to a coupling element for attachment to a foot keel.

23. The calf shank according to claim 22, wherein the one end of the member spirals around the radially inner end before extending toward the opposite end.