Method and apparatus for liquid level sensing

• US 7,377,162 B2
• Filed: 06/28/2005
• Issued: 05/27/2008
• Est. Priority Date: 06/28/2005
• Status: Active Grant

• Current Assignee: Keurig Green Mountain, Inc. (Keurig Dr Pepper, Inc.)
• Original Assignee: Keurig, Inc. (Keurig Dr Pepper, Inc.)
• Inventors: Lazaris, Nicholas G.
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): BELLAMY, TAMIKO D
• Application Number:
  US11/168,885
• Publication Number:
  US 20060288777A1
• Time in Patent Office: 1,064 Days
• Field of Search: 733/13, 733/14, 733/19, 733/05, 733/09, 222/51, 340/624, 340/623, 116/228, 702/55, 992/85
• US Class Current: 73/313
• CPC Class Codes: A47J 2203/00 Devices having filling level indicating means
• CPC Class Codes: A47J 31/4457 Water-level indicators

Abstract

A liquid level sensing arrangement for a tank may include a float having a disc-like shape and a sensor that detects a position of the float relative to the tank. The float may have an overall height/total displacement ratio of 0.5 or less. The float may have a range of motion relative to the tank so that at least a portion of the float may move below a portion of a bottom wall of the tank and/or below an outlet for the tank.

Claims

1. A liquid level sensor arrangement for detecting a level of a liquid in a tank, comprising:

a tank defining a volume in which a liquid having a top surface is holdable;

a structure that defines a chamber including opposed sidewalls that, at least in part, define the chamber;

a non-spherical float that is arranged for movement in the chamber relative to the tank and to be positively buoyant in the liquid so as to adjust in position based on changes in location of the top surface of the liquid, the float being arranged to present only a single point or single approximately horizontal line of contact with each of the sidewalls; and

a sensor that detects a position of the float;

wherein the structure includes at least one vertical rib adapted to contact the float in the chamber.

2. The arrangement of claim 1, wherein the structure defines a box-shaped area in which the float is movable.

3. The arrangement of claim 1, wherein the tank includes a bottom wall and the chamber extends below the bottom wall.

4. The arrangement of claim 1, wherein the tank includes an outlet, and the chamber extends below the outlet.

5. The arrangement of claim 1, further comprising a beverage forming apparatus adapted to form a beverage from liquid in the tank, and wherein the tank is separable from the beverage forming apparatus.

6. The arrangement of claim 1, wherein the float includes a magnetic element.

7. The arrangement of claim 1, wherein the float includes a magnet located at a geometric center of the float.

8. The arrangement of claim 1, wherein the sensor includes a reed switch actuated by a magnetic element associated with the float.

9. The arrangement of claim 1, further comprising a body that supports the sensor, and wherein the float is supported by the tank and the tank and float are separable from the body.

10. The arrangement of claim 1, wherein the float and sensor are arranged to provide a hysteresis distance for movement of the float in regions adjacent a central region.

11. The arrangement of claim 1, wherein the tank includes a bottom wall, and further comprising a structure attached to a wall of the tank that defines a chamber for movement of the float, the chamber extending above and below the bottom wall.

12. The arrangement of claim 1, wherein the float has a disc-like shape.

13. A liquid level sensor arrangement for detecting a level of a liquid in a tank, comprising:

a tank having a bottom wall and defining a volume in which a liquid having a top surface is held, and having an outlet for the liquid;

a float that is arranged for movement relative to the tank and to be positively buoyant in the liquid so as to adjust in position based on changes in location of the top surface of the liquid in the tank, the float being movable within a range of motion such that at least a portion of the float is movable below at least a portion of the bottom wall of the tank, wherein the float includes a magnetic element and the float is positioned apart from the outlet; and

a sensor that detects a position of the float relative to the tank.

14. The arrangement of claim 13, further comprising:

a structure that defines a chamber in which the float is movable relative to the tank.

15. The arrangement of claim 14, wherein the structure defines a box-shaped area in which the float is movable.

16. The arrangement of claim 14, wherein the bottom wall is substantially flat and the chamber extends below the bottom wall.

17. The arrangement of claim 14, wherein the chamber extends below the outlet.

18. The arrangement of claim 14, wherein the structure includes at least one vertical rib adapted to contact the float in the chamber.

19. The arrangement of claim 13, further comprising a housing that at least partially encloses a beverage forming apparatus adapted to form a beverage from liquid in the tank, and wherein the tank is separable from the housing.

20. The arrangement of claim 13, wherein the float includes a magnet located at a geometric center of the float.

21. The arrangement of claim 13, wherein the sensor includes a reed switch actuated by magnetic element associated with the float.

22. The arrangement of claim 13, further comprising a body that supports the sensor, and wherein the float is supported by the tank and the tank and float are separable from the body.

23. The arrangement of claim 13, wherein the float and sensor are arranged to provide a hysteresis distance for movement of the float in regions adjacent a central region.

24. The arrangement of claim 13, further comprising a structure attached to a wall of the tank that defines a chamber for movement of the float, the chamber extending above and below the bottom wall.

25. The arrangement of claim 24, wherein the structure includes a top portion removably mounted to the structure to allow the float to be placed in or removed from the chamber.

26. The arrangement of claim 13, wherein the float has a disc-like outer shape.

27. The arrangement of claim 13, wherein the sensor is arranged to provide a low liquid level indication when the liquid depth in the tank is 25 mm or less.

28. The arrangement of claim 13, wherein the sensor is arranged to provide a low liquid level indication when the tank contains 4oz. or less of liquid.

29. A liquid level sensor arrangement for detecting a level of a liquid in a tank, comprising:

a tank defining a volume in which a liquid having a top surface is holdable;

a float that is arranged for movement relative to the tank and to be positively buoyant in the liquid so as to adjust in position based on changes in location of the top surface of the liquid, the float having a disc-like outer shape;

a structure that defines a chamber in which the float is movable relative to the tank, the structure including opposed sidewalls, wherein the float being arranged to present only a single point or single approximately horizontal line of contact with each of the sidewalls of the structure; and

a sensor that detects a position of the float;

wherein the structure includes at least one vertical rib adapted to contact the float in the chamber.

30. The arrangement of claim 29, wherein the structure defines a box-shaped area in which the float is movable.

31. The arrangement of claim 29, wherein the tank includes a bottom wall and the chamber extends below the bottom wall.

32. The arrangement of claim 29, wherein the tank includes an outlet, and the chamber extends below the outlet.

33. The arrangement of claim 29, further comprising a beverage forming apparatus adapted to form a beverage from liquid in the tank, and wherein the tank is separable from the beverage forming apparatus.

34. The arrangement of claim 29, wherein the float includes a magnetic element.

35. The arrangement of claim 29, wherein the float includes a magnet located at a geometric center of the float.

36. The arrangement of claim 29, wherein the sensor includes a reed switch actuated by a magnetic element associated with the float.

37. The arrangement of claim 29, wherein the float and sensor are arranged to provide a hysteresis distance for movement of the float in regions adjacent a central region.